مورد معدات التكسير والغربلة بأفضل الأسعار
1. فتحة مدفوعة بنقطة الألم
تؤدي تكاليف التشغيل المتصاعدة وفترات التوقف غير المتوقعة إلى تآكل هوامش مشروعك? In crushing and screening, key challenges directly impact your bottom line. High wear part consumption leads to frequent, costly replacements and unplanned stoppages. Inefficient material flow creates bottlenecks, الحد من إجمالي إنتاجية المصنع. Inconsistent product gradation results in offspec material, causing rework and rejected loads. بالإضافة إلى, excessive energy consumption per ton processed silently increases your operational overhead. أخيراً, complex maintenance procedures demand excessive labor hours and specialized skills.
What if your primary crushing and screening equipment could address these issues simultaneously? Is it possible to achieve higher availability with lower operating costs per ton? The solution lies in selecting machinery engineered not just for performance, ولكن بالنسبة للتكلفة الإجمالية للملكية.
2. نظرة عامة على المنتج
يشتمل خط الإنتاج هذا على مجموعة شاملة من الأجهزة الثابتة والمتنقلة معدات التكسير والغربلة, designed as primary, ثانوي, and tertiary systems for aggregate production and mineral processing. The operational workflow is streamlined: 1) Primary feed material is received and initially sized by a jaw or gyratory crusher. 2) Crushed material is conveyed to a secondary cone or impact crusher for further reduction. 3) Material is then fed onto a multideck vibrating screen for classification. 4) يتم إعادة تدوير المواد كبيرة الحجم (دائرة مغلقة), while correctly sized fractions are stockpiled. 5) Fines are managed via integrated conveyors or washing systems.
This equipment is applied in quarrying, التعدين, بناء & إعادة تدوير الهدم, والإنتاج الكلي. Key limitations include maximum feed size (as per model specification), كشط المواد (affecting wear life), and ambient operating conditions which must be within stated environmental ranges.
3. الميزات الأساسية
هندسة الغرفة الحاصلة على براءة اختراع | الأساس الفني: الحركية الأمثل & ملف تعريف التجويف | المنفعة التشغيلية: Increases yield of desired product fraction on first pass, تقليل تحميل إعادة التدوير | تأثير عائد الاستثمار: حتى 15% إنتاجية أعلى مع نفس مدخلات الطاقة; reduced wear on circuit components.
نظام أجزاء التآكل المعياري | الأساس الفني: موحدة, reversible & interchangeable manganese steel components | المنفعة التشغيلية: Cuts replacement time by up to 40%; allows rotation of parts for even wear | تأثير عائد الاستثمار: Extends service intervals by ~30%, lowering part cost per ton and mechanic labor hours.
DirectDrive Screen Technology | الأساس الفني: القضاء على Vbelts & tensioners; highefficiency motor coupled directly to vibrator | المنفعة التشغيلية: Reduces energy consumption for screening by up to 20%; minimizes maintenance points | تأثير عائد الاستثمار: Lower operational power costs and reduced risk of downtime from drive failure.
التشحيم المركزي & التحكم PLC | الأساس الفني: Automated lubrication circuits with fault monitoring integrated into plantwide control system | المنفعة التشغيلية: يضمن التشحيم الأمثل للمحمل, prevents failures; allows remote monitoring of key parameters | تأثير عائد الاستثمار: Prevents costly bearing seizures; يتيح التخطيط للصيانة التنبؤية.
Unified Chassis Design (الوحدات المتنقلة) | الأساس الفني: Heavyduty, singleframe construction for crusher and screen modules | المنفعة التشغيلية: Eliminates alignment issues during setup; provides stability during operation | تأثير عائد الاستثمار: Reduces relocation/setup time to under an hour, maximizing equipment utilization on multisite projects.
4. المزايا التنافسية
| مقياس الأداء | معيار الصناعة | Crushing And Screening Equipment Solution | ميزة (% تحسين) |
| : | : | : | : |
| التوفر (الجهوزية) | 8588% | 9294% targeted availability| +6% (Fewer unplanned stops) |
| طن لكل كيلوواط ساعة (كفاءة الطاقة) خط الأساس = 100%| 100% مرجع| 115120% typical field result| +1520% (Lower energy cost/ton) |
| Wear Part Cost per 10k Tons Processed (مادة كاشطة)| $X reference cost| $0.75X $0.80X typical result| 2025% (Reduced consumable spend) |
| وقت الإعداد (TrackMounted Plant Relocation)| 46 ساعات في المتوسط| 50% أسرع (Higher utilization) |
5. المواصفات الفنية
القدرة/التقييم: Modeldependent range from 150 الهيدروكربونات النفطية لأكثر من 800 TPH for hard rock primary crushing circuits.
متطلبات الطاقة: محركات الكسارة الأولية من 75 كيلوواط ل 400 كيلوواط; total plant electrical load varies with configuration.
مواصفات المواد: إطارات فولاذية عالية القوة; AR400/500 abrasionresistant steel in hoppers and chutes; الصلب المنغنيز الأوستنيتي (1418% من) for crusher jaws, مقعر, عباءة.
الأبعاد المادية: Stationary plant footprints optimized for layout; Mobile plants feature transport dimensions compliant with road regulations without permits.
نطاق التشغيل البيئي: Designed for continuous operation from 25°C to +45°C ambient temperature. Dust suppression systems standard for compliance in regulated environments.
6. سيناريوهات التطبيق
Granite Quarry Expansion – Throughput Bottleneck
تحدي: المحجر اللازم لزيادة الإنتاج السنوي بنسبة 30%. Their existing plant was maxed out, with the secondary/tertiary circuit being the limiting bottleneck.
حل: Implementation of a new tertiary crushing and screening station featuring highspeed cone crushers with automated setting regulation paired with a largearea tripledeck screen.
نتائج: زيادة إنتاجية النبات بنسبة 35%. The improved closedcircuit design reduced oversize recirculation by 22%, allowing the primary crusher to operate at a more consistent rate.
ج&D Recycling – Contamination & يرتدي
تحدي: A recycling yard faced extreme wear from reinforced concrete and tramp metal, alongside difficulty producing clean, spec aggregate from mixed debris.
حل: Deployment of a heavyduty mobile impact crusher with hydraulic adjustment and an integrated prescreen to remove fines/soil before crushing.
نتائج: ارتداء جزء من الحياة زاد بأكثر من 60% due to specialized alloys and hydraulic clearing of uncrushables. The prescreen improved final product quality by removing contaminants upfront.
7. الاعتبارات التجارية
يتم تقديم معدات التكسير والغربلة الخاصة بنا عبر ثلاثة مستويات أساسية:
1. Standard Duty Configurations: For consistent feed materials like limestone or clean aggregate.
2. HeavyDuty Configurations: Featuring upgraded components for abrasive materials (على سبيل المثال, الجرانيت, الخبث).
3. Modular Plant Designs: Customconfigured systems built from standardized modules for optimal CAPEX.
Optional features include advanced dust suppression systems, automated metal detection/rejection magnets or belts onboard fuel tanks for mobile units.
نحن نقدم حزم الخدمة المتدرجة:
الضمان الأساسي & دعم الأجزاء
Scheduled Maintenance Plans
FullService Contracts including wear part monitoring & استبدال
Financing options include capital purchase leasetoown agreementsand rentaltopurchase plans tailored to project cash flow requirements
8.التعليمات
Q1.Are your mobile crushing plants compatible with our existing fleet of loading unitsand conveyors?
Yes Our mobile units are designedwith industrystandard discharge heightsand receiving hopper dimensions Interfacingwith existing conveyorsis typically straightforwardand our engineering team can provide detailed compatibility reviews
Q2.What is the expected impact on our overall plant noise levels?
Field data shows that our sounddampened enclosuresfor generatorsand directdrive screen technologycan reduce overall plant noise emissionsby approximately57 dB(أ) comparedto older Vbelt driven equipmentaidingin community relationsand compliance
Q3.Do you offer performance guaranteeson throughputor wear part life?
We provide contractual performance guaranteesbasedon agreedupon feed material specificationsThese guaranteescover minimum throughputratesand maximum wear part consumption ratesunder defined operating conditions
Q4.What trainingis providedfor our operationsand maintenance crews?
Comprehensive trainingis included covering safe operationdaily checksbasic troubleshootingand scheduled maintenance procedures Trainingis conductedonsite during commissioningby our field service engineers
Q5.How does the financingprocess workfor a multiunit purchase?
Our commercial team will structurea proposal basedon your selected equipmentconfiguration preferred term length(3660 أشهر نموذجية)and payment schedule A single agreementcan cover an entire plant simplifyingprocurement