1. فتحة مدفوعة بنقطة الألم

تؤدي تكاليف التشغيل المتصاعدة وفترات التوقف غير المتوقعة إلى تآكل هوامش مشروعك? In crushing and screening, common challenges directly impact your bottom line. Consider these persistent issues:
التوقف المفرط للصيانة: تغييرات متكررة في الخطوط الملاحية المنتظمة, تحمل الفشل, and component wear halt your entire processing line. Every hour of stoppage can represent thousands in lost production.
تدرج المنتج غير متناسق: Fluctuations in feed material lead to offspec product, resulting in costly recrushing cycles, الأحمال المرفوضة, and dissatisfied customers.
استهلاك عالي للطاقة: Older or inefficient drive systems and poorly optimized material flow lead to unsustainable power costs, النفقات التشغيلية الأولية.
التآكل السريع للأجزاء: Abrasive materials prematurely destroy crusher liners, الطوابق الشاشة, and conveyor components, driving up your costperton processed.
محدودية مرونة النبات: Fixed configurations struggle to adapt to changing feed stock or final product requirements, إجبار التشغيل دون المستوى الأمثل أو استثمار رأس المال في معدات إضافية.

Is your current crushing and screening equipment a source of variable cost and constant concern? ماذا سيكون أ 1520% reduction in your costperton mean for your annual profitability?

2. نظرة عامة على المنتج: HEAVYDUTY MODULAR CRUSHING AND SCREENING PLANTS

This product line encompasses a range of preengineered, heavyduty modular crushing and screening plants designed for highvolume aggregate production and mineral processing. The operational workflow is engineered for continuous material flow:

1. التغذية الأولية & سحق: Dumpfed or loaderfed primary crusher (الفك أو الدوران) reduces runofquarry rock to a conveyable size.
2. الفحص الأولي & نقل: A robust screen separates sized material from oversize, which is recirculated, while onspec product is conveyed to stockpile or secondary circuits.
3. سحق الثانوي / الثالث: Cone crushers or impactors further reduce material in closedcircuit with screens to achieve precise final gradations.
4. الفحص النهائي & التخزين: Multipledeck screens sort finished products into designated grades (على سبيل المثال, بالطبع الأساسي, رقائق, رمل) via radial stackers.

نطاق التطبيق: Ideal for stationary quarries, largescale mining operations, and major infrastructure projects requiring consistent output of 300 1,500+ tons per hour of crushed aggregate.

القيود الرئيسية: These are largescale installations requiring significant site preparation and capital investment. They are not designed for smallscale or highly mobile contract crushing applications without substantial setup time.

3. الميزات الأساسية

هندسة الغرفة المتقدمة | الأساس الفني: Optimized kinematics and cavity profile | المنفعة التشغيلية: Delivers a consistent crushing action that maintains product shape specification and reduces crusher bottlenecking | تأثير عائد الاستثمار: تظهر البيانات الميدانية ما يصل إلى 12% higher throughput with improved particle shape index.

Hydraulic Setting Adjustment (HSA) نظام | الأساس الفني: Remoteadjustable crusher discharge setting via hydraulic rams | المنفعة التشغيلية: Allows operators to change product size or compensate for wear in under 5 minutes without stopping the crusher | تأثير عائد الاستثمار: Eliminates manual shim adjustments, reducing downtime for CSS changes by over 90%.

بناء الإطار المعياري | الأساس الفني: Bolttogether, hightensile steel sections with precision machining | المنفعة التشغيلية: Enables faster onsite assembly with standard tools, يقلل من متطلبات الأساس, and allows future plant reconfiguration | تأثير عائد الاستثمار: Cuts installation time by an estimated 30%, تسريع الوقت لتحقيق الإيرادات.

التشحيم المركزي & نظام التشحيم | الأساس الفني: Automated singlepoint lubrication circuits for all major bearings | المنفعة التشغيلية: Ensures correct lubrication intervals and volumes are maintained consistently by operators | تأثير عائد الاستثمار: Industry testing demonstrates a direct correlation with a 2540% increase in bearing service life under abrasive conditions.

وسائط الشاشة عالية القوة & Tensioning System | الأساس الفني: Interlocked polyurethane or hybrid rubber/steel panels with uniform tensioning rails | المنفعة التشغيلية: Minimizes blinding and pegging while dramatically increasing panel longevity compared to woven wire | تأثير عائد الاستثمار: Reduces screen media changeout frequency by 3x5x, lowering parts inventory costs and maintenance labor hours.

PLCBased Plant Automation System | الأساس الفني: Programmable Logic Controller managing startup sequences, interlocks, إدارة الأحمال, and fault diagnostics | المنفعة التشغيلية: Provides operators with clear system status alerts and prevents cascading equipment damage from faults like tramp metal or feeder blockages | تأثير عائد الاستثمار: Protects major component investments; typical payback period is under 18 months through avoided repair events.

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة القياسي | Our Crushing And Screening Plant Solution | ميزة موثقة |
| : | : | : | : |
| التوفر (الجهوزية) | 8588% (المقرر & unscheduled) |>92% availability over first three years| +57% تحسين |
| CostPerTon (ارتداء أجزاء) | $0.85 $1.10 / طن معالجتها | $0.65 $0.80 / طن معالجتها | ~20% تخفيض |
| استهلاك الطاقة المحددة | 0.8 1.1 kWh / طن |0.65 0.75 kWh / طن | حتى 23% تحسين |
| عمر لوحة الشاشة (الجرانيت الكاشطة) |400 600 ساعات |1800 2200 ساعات |300%+ تحسين |
| وقت التجميع في الموقع (300 tph plant) |1418 أيام |1012 أيام |<30% أسرع |

5.المواصفات الفنية

نطاق القدرة الاسمية: قابلة للتكوين من 300 لأكثر من 1,500 طن متري في الساعة (الهيدروكربونات النفطية في الساعة), اعتمادا على صلابة المواد الغذائية (Wi) and final product size.
خيارات الكسارة الأولية: لعن الفك (1,200mm x 830mm feed opening) أو الكسارة الدورانية الأولية (54” model). Power rating from 200 كيلوواط ل 375 كيلوواط.
الكسارات الثانوية/الثالثية: HeavyDuty Cone Crushers with multiple chamber options. Power rating from 160 كيلوواط ل 315 كيلوواط.
الطوابق الشاشة: Tripledeck inclined vibrating screens; sizes from2 .4m x6 mto3 .0mx9 .0m.Drive power up to30 kW.
مواصفات المواد: Main frame fabrications from S355JR structural steel; wear liners available in AR400/500 steel,manganese steel,and applicationspecific alloys.
الأبعاد المادية (Modular Units): Individual modules designed for standard heavy transport.Max height4 .2m,max width3 .5m.Length varies by function(815م).
نطاق التشغيل البيئي: Designed for ambient temperatures from 25°Cto+45°C.Electrical enclosures ratedtoIP65.Dust suppression system integration points standard.

6\. سيناريوهات التطبيق

مشروع توسعة محجر الجرانيت

تحدي:A major quarry neededtoincrease productionby40%tofulfill anew highway contract but faced space constraintsandpermitted noise/dust limits.The existing plant couldnotbeexpanded easily.Solution:A new modularcrushingandscreeningplantwas installedadjacenttotheexisting pit.Allprimarycrushingwas relocated,andthecircuit was designedwithfullyenclosedtransfer pointsandhighefficiencyfilters.R esults:Theplant achievedits target throughputof850TPHwithin oneweekofcommissioning.Dust emissions remainedwithin strict newregulations,andthe modular design allowedthe secondarysectiontobe repositionedwhen the pit advanced,savingfuturecapital.

الخرسانة المعاد تدويرها&Aggregate(RCA)يعالج

تحدي:A demolition contractorlandfilledover30%ofprocessedmaterialasunsalable finesandexperienced rapidwearin their existing impactor.Solution:A specializedcrushingandscreeningplant featuringanimpactcrusherwithgrinding pathrotoranda highfrequency rinsingscreenwas deployed.The circuit includedamagnetic separatorforferrous removal.R esults:The plant increasedsalableproduct yieldfrom70%to92%.The specificwearpart designforabrasive concreteextendedliner lifefrom250hourstoapproximately600hours.Rinsingscreensproducedaclean,+¾”aggregate thatcommandedapremium pricein themarketplace.

7\. الاعتبارات التجارية

Ourcrushingandscreeningequipmentis offeredin tieredconfigurationsbasedoncapacityandcomplexity:

Base Plant Tier(300600الهيدروكربونات النفطية في الساعة):Includesprimarycrushermodule,screenmodule,andbasic conveyors.Idealfor singleproductfocus.Pricing structuredforrapidROIonstandardmaterials.
Advanced Plant Tier(6001200الهيدروكربونات النفطية في الساعة):Addssecondarycrushingcircuitin closedloop,withmultiplefinalproduct screensandPLCautomation.Optionalfeaturesinclude automatedsettingregulation(أسري)andcrusher telemetry.
Custom Process Tier(1200الهيدروكربونات النفطية+):Fullyengineeredsystemsincorporatingtertiary crushing,غسل,sandclassification,andadvancedplantwidecontrolsystems.Optionalfeaturesare quotedprojectspecifically.

Service packagesrangefrombasicwarranty supporttocomprehensivePerformanceContractscoveringwearpartsatafixedcostperton.Financingoptionsincludeoperational leases,tailoredrentaltoownprograms,andprojectfinancingsolutionsforqualified buyers.Equipment pricingis projectspecific;requestadetailedproposalbasedonyourfeedanalysisandproductiontargets.

8\. التعليمات

س:What levelofsite preparationis requiredforyourmodularplants?
أ:Themodulesrequireacompactedlevelgravelpadorfoundationpiersas perourcivil drawings.Powerconnectionpoints,dustwater supply,andadequateaccessfortransportandservicemustbeprovided.We supplydetailed site requirementdocumentationwithany proposal.

س:Canyourplantsintegratewithourexistingequipmentlikeprimarycrushersorstackers?
A Yes.Interfacingwithequipmentfromothermanufacturersis common.Weengineercompatibletransferchutes,beltconveyorconnections,andcontrolsysteminterfaces(typicallyviahardwireI/O)tocreateacohesivecircuit.Electricalvoltageandcontrolprotocolsmustbeconfirmedduringdesign

Q Howdoestheautomationsystemimproveoperator safetyandreliability?
A ThePLCmanagessequentialstartup/shutdownpreventingequipmentfromstartingoutoforder.ItmonitorsmotorloadsbearingtemperaturesvibrationlevelsIfaparameterexceedsasetlimititcaninitiateacontrolledshutdownoralertoperatorspreventingcatastrophicfailure

Q Whatisthetypicalleadtimefromorderto commissioning?
A Forstandardconfigurationsleadtimeis approximately20–24weeksCustomengineeredsolutionsmayrequire28–32weeksTimelinesarecontingenton timelyapprovalsofsitedrawingsandelectricaldetails

Q Arewearpartsguaranteedtobeavailableforthelifeoftheequipment?
A We maintainaninventoryofcriticalwearpartsatregionalservicecentersanda commitmenttomaintainpatternsfortheminimumservice lifeofthemachineasdefinedin oursalesagreementTypicallythis isa15yearcommitment

Q Do youofferoperator trainingas part ofthe purchase?
A Yes.Acomprehensive trainingprogramforbothoperatorsandmaintenancetechniciansis includedwithcommissioningWe provideclassroominstructiononsystemprinciplesfollowedbyhandson trainingatthe installedplantlocationManualsareprovidedindigitalformat

Q Canwefinancetheequipmentthroughyourofferingoperationalleasepayments?
A Severalcommercialoptionsareavailableincludingcapitalleasesoperationalleases(runrateexpense)andinstallmentpurchaseplansOurfinance teamcanprovideatermsheetbasedonyourcompanysfinancialprofile