1. فتحة مدفوعة بنقطة الألم

Is your coke handling operation facing persistent bottlenecks and escalating costs? لمديري المصانع والمقاولين الهندسيين, the screening phase is often a critical failure point. وتشمل التحديات المشتركة:
توليد الغرامات المفرطة: Inefficient screening leads to overcrushing of valuable coke product, directly reducing yield and revenue.
Frequent Screen Clogging & التوقف: Sticky coke fines blind traditional screens, requiring frequent shutdowns for manual cleaning, إيقاف خط المعالجة بالكامل.
صيانة عالية & Replacement Costs: Constant vibration and abrasive wear on underengineered screens result in premature deck failures and high spare parts expenditure.
تصنيف المنتج غير متناسق: Poor separation accuracy allows oversized or undersized material into final product, risking customer rejection and quality penalties.
عدم كفاءة الطاقة: Older or poorly designed vibratory systems consume excessive power without delivering proportional screening performance.

Are you seeking a screening solution that directly addresses these issues to improve throughput, protect product integrity, and lower your total cost of operation?

2. نظرة عامة على المنتج

Our engineered solution is a heavyduty شاشة اهتزاز فحم الكوك, specifically designed for the harsh demands of coke handling in steel production, المسابك, and anode baking plants. This linear or elliptical motion vibratory screen separates calcined petroleum coke (CPC) or metallurgical coke into precise size fractions.

سير العمل التشغيلي:
1. يٌطعم & توزيع: Bulk coke is fed onto the screen via a controlled feed chute, evenly distributed across the full width of the top deck.
2. التقسيم الطبقي & الانفصال: Highintensity, precisely tuned vibration stratifies material. Fines pass through upper deck apertures; middlings are separated on lower decks; oversize is discharged at the end.
3. تسريح & نقل: Correctly sized fractions are discharged via separate chutes for transport to storage or downstream processes.

نطاق التطبيق: مثالية للتحجيم الأساسي, سلخ فروة الرأس, and final grading of metallurgical and petroleum coke (5mm 75mm typical range). Suitable for postcrusher and prebriquetting stages.

القيود: Not designed for wet screening applications or as a replacement for thermal dryers. Maximum feed temperature should not exceed 180°C without specific design modifications.

3. الميزات الأساسية

AntiBlinding Deck System | الأساس الفني: Multitensioned polyurethane or rubber screen panels with flexible cleaning balls/rings | المنفعة التشغيلية: Selfcleaning action prevents aperture clogging by sticky fines, maintaining consistent throughput | تأثير عائد الاستثمار: Reduces downtime for manual cleaning by up to 70%, increasing annual operational availability

Modular Deck Construction | الأساس الفني: متوترة بشكل مستقل, interchangeable panel sections on a rigid substructure | المنفعة التشغيلية: Damaged panels can be replaced individually in under 30 minutes without removing entire deck frame | تأثير عائد الاستثمار: Cuts deck maintenance time by 60% and reduces spare parts inventory cost

Balanced DualVibrator Drive | الأساس الفني: Two synchronized vibratory motors generating a linear or elliptical motion with counterrotating eccentric weights | المنفعة التشغيلية: Delivers powerful, consistent material travel speed with minimal vibration transfer to the support structure | تأثير عائد الاستثمار: Lower structural reinforcement requirements and reduced energy consumption per ton screened by approximately 1520%

عزل زنبركي ملفوف للخدمة الشاقة | الأساس الفني: Highcycle steel coil springs at optimal damping frequency for screen mass | المنفعة التشغيلية: يمتص أكثر 95% of dynamic loads, protecting the building structure and allowing for topfloor installation | تأثير عائد الاستثمار: Extends structural life of support system and minimizes costly foundation repairs

Centralized Greasing Labyrinth Seals | الأساس الفني: Automated lubrication points feeding multipath seals on bearing housings | المنفعة التشغيلية: Ensures continuous contaminationfree lubrication of critical vibrator bearings in highdust environments | تأثير عائد الاستثمار: Increases bearing service life by 23x, preventing catastrophic drive failures

4. المزايا التنافسية

| مقياس الأداء | الحل القياسي للصناعة | لدينا حل شاشة اهتزاز فحم الكوك | ميزة (% تحسين) |
| : | : | : | : |
| كفاءة الفحص (Grade Accuracy) | 8590% typical separation accuracy at rated capacity >95% consistent separation accuracy across full load range| +510% تحسين |
| التوفر (الجهوزية) Between Major Services| 2,000 3,000 operating hours before major bearing/deck service >4,500 operating hours before major service interval| +50% تحسين |
| استهلاك الطاقة لكل طن تم فحصه| خط الأساس (100%) تقريبًا 8085% من الاستهلاك الأساسي| 1520% تحسين |
| Panel Replacement Labor Time (سطح كامل)| ~8 hours ~2 hours with modular panel system| 75% تحسين |

5. المواصفات الفنية

تصنيف القدرات: نماذج من 50 الهيدروكربونات النفطية إلى 800 TPH capacity for dry coke screening.
Screen Box Dimensions: Widths from 1.2m to 3.0m; Lengths from 4.8m to 10m (24 deck configurations).
وحدة القيادة: Dual outofbalance vibratory motors; Total power range from 7.5 كيلوواط ل 45 كيلوواط حسب حجم الموديل.
Deck Frame & Side Plates: Constructed from abrasionresistant steel plate (minimum AR235). Bolted construction with internal liners.
خيارات وسائط الشاشة: Tensioned polyurethane modular panels (الأكثر شيوعا), ألواح مطاطية, or woven wire cloth in various aperture shapes/sizes.
Isolation System: Multiple highgrade steel coil springs or rubber buffer mounts.
نطاق بيئة التشغيل: درجة الحرارة المحيطة من 20 درجة مئوية إلى +45 درجة مئوية; Feed material temperature up to 150°C standard (higher optional).

6. سيناريوهات التطبيق

Steel Plant – Sinter Feed Preparation | تحدي: A major integrated steel mill experienced rapid blinding of wire mesh screens on their return fine coke circuit (<6مم), causing hourly downtime for rodding and reducing sinter plant feed consistency by over ±15%. The abrasive nature of the material also led to severe wear every six weeks.| حل: Implementation of a customwidth Coke Vibration Screen fitted with multitensioned polyurethane decks featuring antiblinding ball trays.| نتائج: Screening availability increased from 99%. Deck wear life extended to over nine months. Product consistency variance tightened to ±5%, improving sinter quality control.

Anode Coke Producer – Final Product Grading Before Shipment| تحدي: An anode producer faced significant product loss as valuable +12mm CPC was being incorrectly diverted into the fines fraction due to inefficient screen motion on older equipment.| حل: Installation of a twodeck linear motion Coke Vibration Screen with precise vibration amplitude/frequency control for sharp size cuts at both decks.| نتائج:Fines generation reduced by an estimated $120k annually in recovered product value.Customer complaints regarding oversized material in shipments were eliminated.

7. الاعتبارات التجارية

Our private label manufacturing program offers scalable solutions tailored to your procurement needs:

طبقات التسعير: Based on machine size (width/decks), drive power specification level (معيار / واجب ثقيل), and order volume (Single Unit / Fleet Order).
الميزات الاختيارية & ترقيات: Include stainless steel contact parts for specific corrosion zones,temperaturerated seals/bearings,أغطية تغليف الغبار,محركات التردد المتغير(VFDs)for motion control,and advanced condition monitoring sensor packages.
Service Packages Available For Bulk Orders:

Commissioning Support Package
3Year/5Year Planned Maintenance Kits
24/7 Priority Technical Support
OnSite Operator Training Modules

Financing options including leasing arrangements are available through our partners for qualified buyers,facilitating capital expenditure planning.

8.التعليمات

س1:What information do you need ensure your Coke Vibration Screen is compatible with our existing layout?
أ1:Dimensional drawings showing feed/discharge point locations,support structure height constraints,and electrical supply characteristics allow us verify fitment.Please also provide your target capacity per hour required particle size fractions,and current feed material analysis if available.

Q2:What is typical lead time bulk orders?
A2 Lead times vary based order volume specification complexity.For confirmed orders ten units more standard models can be delivered within weeks.Nonstandard configurations require weeks manufacturing time.Detailed schedules provided upon project confirmation.

س3:What operational training provided?
A3 We supply comprehensive digital manuals schematic diagrams.Each bulk order includes dedicated session covering safe operation routine maintenance troubleshooting procedures conducted either virtually at your site commissioning engineers.

س 4:What warranty terms apply private label equipment?
A4 All machinery carries standard month warranty against defects materials workmanship.Vibrator motors bearings carry extended month warranty when used within specified operating parameters.Warranty documentation supplied each unit shipped under private label agreement terms conditions apply).

Q5 How does modular deck system reduce longterm costs?
A5 It allows replacement only damaged sections rather than entire deck minimizing spare part costs inventory space.Labor time reduced significantly keeping maintenance teams productive elsewhere plant leading lower overall labor cost ownership period years).

Q6 Can you accommodate custom paint colors branding components?
A6 Yes.As private label manufacturer we apply specified paint schemes color codes install identification plates logos per client requirements ensuring seamless integration into existing equipment fleets brand identity maintained consistently across site operations globally where applicable regulatory standards met accordingly safety markings etc.).

Q7 What aftersales support model do you offer bulk order clients?
A7 Bulk order clients receive dedicated account manager single point contact priority access technical support team.We maintain shared digital repository all documentation drawings specific your order facilitate efficient parts reordering future reference purposes ensuring continuity operations long term partnership basis established trust reliability performance metrics achieved consistently over time field data shows improvement key areas discussed earlier document accordingly).