استهداف اختناقات التكسير الأولية: The HighCost of Compromise

Your primary crushing stage sets the tone for your entire downstream process. Inefficiency here cascades, تآكل الربحية. Are you grappling with the true costs of your current jaw crusher? Consider these operational challenges: Unplanned downtime due to premature wear part failure, تكلف الآلاف في الساعة من الإنتاج المفقود. Inconsistent feed opening and uneven wear patterns leading to unpredictable product gradation and increased recirculating load. Excessive vibration and structural stress that accelerates fatigue on the chassis and foundation, demanding costly structural repairs. High energy consumption per ton of material processed, directly impacting your operating margin. The constant tradeoff between throughput capacity and final product quality.

Introducing the Certified Jc5000 Jaw Crusher: a heavyduty, singletoggle jaw crusher engineered for maximum throughput and longevity in the most demanding primary crushing applications. Designed for stationary plant installation or robust mobile setups, it processes quarried rock, هدم الخرسانة, and runofmine ore up to 1200mm in size.

سير العمل التشغيلي:
1. يٌطعم & الفحص المسبق: Oversize material is directed into the large feed hopper, with optional grizzly prescreening to bypass fines.
2. Aggressive Crushing Stroke: The highinertia flywheels and an aggressive elliptical crushing motion ensure efficient nipangle breaking at the inlet.
3. التفريغ الخاضع للرقابة: The hydraulic toggle adjustment system allows operators to set the closedside setting (CSS) under load for precise product size control.
4. طرد المواد: Crushed material exits with minimal slabby or flaky product due to the optimized chamber geometry.

نطاق التطبيق: مثالية للإنتاج الكلي ذو الحمولة العالية, hard rock mining primary stations, and largescale construction & demolition recycling plants.
القيود: Not designed for grinding or ultrafine reduction; maximum feed size and material abrasiveness are bounded by its design specifications.

الميزات الأساسية: Engineering for Operational Superiority

تصميم الإطار شديد التحمل | الأساس الفني: تحليل العناصر المحدودة (الهيئة الاتحادية للبيئة) التوزيع الأمثل للضغط | المنفعة التشغيلية: يزيل تشققات إجهاد الإطار تحت التحميل الدوري, ensures alignment integrity | تأثير عائد الاستثمار: يقلل من خطر الفشل الهيكلي الكارثي, extends service life beyond 20+ سنين

نظام تعديل التبديل الهيدروليكي | الأساس الفني: Hydraulic ram replaces traditional mechanical shims | المنفعة التشغيلية: CSS adjustment in minutes versus hours, even while empty | تأثير عائد الاستثمار: Cuts downtime for product changes by up to 80%, increases plant flexibility

Quenched & Tempered Jaw Dies | الأساس الفني: ISO9001certified alloy steel with specialized heat treatment | المنفعة التشغيلية: Achieves optimal hardnesstoughness balance, resisting abrasive wear and fracture | تأثير عائد الاستثمار: يزيد من عمر التآكل 3050% على الفولاذ المنغنيز القياسي, lowering costperton

Spherical Roller Bearing Assembly | الأساس الفني: Largediameter bearings with automated lubrication ports | المنفعة التشغيلية: Supports high radial and axial loads, runs cooler under continuous duty | تأثير عائد الاستثمار: Proven bearing service intervals exceeding 24,000 ساعات, eliminating a common failure point

PLCIntegrated Protection System | الأساس الفني: Continuous monitoring of power draw, تحمل درجة الحرارة, والضغط الهيدروليكي | المنفعة التشغيلية: Prevents tramp metal damage through automated clearing cycles and immediate shutdown on fault detection | تأثير عائد الاستثمار: Protects core components from irreversible damage, avoiding sixfigure repair bills

Competitive Advantages of the Certified Jc5000 Jaw Crusher

| مقياس الأداء | معيار الصناعة (فئة قابلة للمقارنة) | Jc5000 Solution Documented Result | ميزة (% تحسين) |
| : | : | : | : |
| التوفر (الجهوزية)| 9294% | تظهر البيانات الميدانية متسقة >96% التوفر| +34% |
| ارتداء الحياة (الصخور الكاشطة)| ~450,000 metric tons per set | Average documented life of 650,000 طن متري| +44% |
| كفاءة الطاقة| 0.85 kWh/metric ton processed| Verified average of 0.72 kWh/metric ton| +15% تخفيض |
| وقت تعديل CSS| 24 ساعات (mechanical shim) | <30 دقائق (النظام الهيدروليكي) |< 85% |
Based on aggregated field performance reports from installed units in granite and basalt quarries.

المواصفات الفنية

فتح الأعلاف: 1500مم × 1200 مم (59" س 47")
الحد الأقصى لحجم التغذية: يصل إلى 1200 ملم (47") edge length
إعداد الجانب المغلق (CSS) يتراوح: 150مم 300 مم (6" 12")
نطاق السعة: حتى 1,750 طن متري في الساعة (تعتمد على مواد التغذية وCSS)
متطلبات طاقة المحرك: Dual drive configuration requiring a total connected power of up to kW/HP.
وزن كسارة (الوحدة الأساسية): Approximately XX metric tons.
بناء الإطار الرئيسي: Fabricated from heavyduty steel plate with reinforced ribbing; stressrelieved before machining.
Swing Jaw Construction: Forged from a single piece of highstrength steel.
نطاق درجة حرارة التشغيل: 20درجة مئوية إلى +40 درجة مئوية (4درجة فهرنهايت إلى +104 درجة فهرنهايت) with standard lubricants.

سيناريوهات التطبيق

Granite Aggregate Quarrying Challenge:

A largescale quarry faced excessive downtime every two weeks for manual jaw gap adjustment using shims. Product consistency drifted between adjustments.

حل:

Implementation of a Certified Jc5000 Jaw Crusher as the primary unit.

نتائج:

CSS adjustments reduced from biweekly fourhour tasks to tenminute procedures. Plant managers reported a measurable improvement in gradation consistency (+/5% التباين), enabling more efficient downstream screening.

Iron Ore Primary Crushing Challenge:

An iron ore processing plant struggled with premature bearing failures in their primary crusher every ~18 months due to extreme dust ingress and high cyclic loads.

حل:

Installation of a Certified Jc5000 with its sealed spherical roller bearing labyrinth system connected to an automated grease injection system.

نتائج:

Bearing inspection after two years showed no signs of contamination or spalling. Projected service life now exceeds five years based on condition monitoring data.

الاعتبارات التجارية

The Certified Jc5000 is positioned as a capital investment focused on total cost of ownership reduction over a minimum tenyear horizon.

طبقات التسعير: Base equipment pricing is structured around drive motor configuration options (على سبيل المثال, standard efficiency vs. premium efficiency motors). Export packaging standards also affect base price.
الميزات الاختيارية & Kits: Key options include an integrated automatic lubrication system for bearings and toggle area; various jaw die profiles for different applications; different liner materials for feed hopper; motor starter package; advanced condition monitoring sensors tied directly into plant SCADA systems.
حزم الخدمة: Threetiered plans are available:
Bronze – Extended warranty coverage on major components.
Silver – Bronze benefits plus annual inspection by factorycertified technicians.
Gold – Allinclusive coverage including scheduled wear part replacement at prenegotiated rates.
خيارات التمويل: Available through partnered financial institutions include standard equipment leasing structures or project financing tailored for greenfield installations.

الأسئلة المتداولة

1. Is the Certified Jc5000 compatible with our existing secondary/tertiary crushing circuit?
نعم. Its precisely controllable CSS allows you to tune its output gradation as optimal feed stock for your cone crushers or further processing stages.

2. ما هو التأثير المتوقع على استهلاكنا الإجمالي للطاقة في محطاتنا؟?
Industry testing demonstrates that its higher throughput per kWh can reduce primary crushing energy costs by approximately . This impact is most significant in operations running multiple shifts.

3. How does the hydraulic toggle system handle tramp metal events?
The system includes an automatic release function that allows the moving jaw to yield under extreme pressure from uncrushable material before resetting itself—minimizing downtime without manual intervention.

4.What are typical lead times for delivery?
For standard configuration units built against forecast orders lead time is typically XX months exworks Confirmed orders will receive firm scheduling upon deposit receipt

5.Are there financing options available that separate equipment cost from installation services?
Yes project financing can be structured such that site preparation electrical work installation commissioning services are bundled into a single agreement providing clear budget control

6.ما هو التدريب المقدم لطاقم الصيانة لدينا؟?
A comprehensive twoday onsite training program covering operation daily checks routine maintenance procedures troubleshooting guides is included with every unit purchase

7.Can we source compatible wear parts locally or must they be OEM?
While dimensional drawings are available allowing local fabrication we strongly recommend genuine OEM parts Their metallurgical specifications directly influence documented performance metrics like throughput wear life