سعر شاشة اهتزاز فحم الكوك المعتمدة

وصف قصير:

1. PAINPOINT DRIVEN OPENING Is your petroleum coke screening operation plagued by persistent, أوجه القصور المكلفة? لمديري المصانع والمقاولين الهندسيين, the challenges of processing bulk coke are familiar: excessive dust generation creating environmental and health hazards, blinding of screen decks leading to catastrophic drops in throughput, and severe abrasion from coke’s sharp edges causing…

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علامات المنتج

1. فتحة مدفوعة بنقطة الألم

Is your petroleum coke screening operation plagued by persistent, أوجه القصور المكلفة? لمديري المصانع والمقاولين الهندسيين, the challenges of processing bulk coke are familiar: excessive dust generation creating environmental and health hazards, blinding of screen decks leading to catastrophic drops in throughput, and severe abrasion from coke’s sharp edges causing premature wear and unplanned downtime. Each hour of lost screening capacity directly impacts your bottom line through delayed shipments and increased labor for manual clearing. Are you constantly balancing the tradeoff between screening accuracy and machine longevity? What is the true cost of your current screen’s vibration profile on both product quality and structural integrity? The right certified Coke Vibration Screen is not just a purchase; it’s a strategic investment in predictable, عملية مربحة.

2. نظرة عامة على المنتج

A Certified Coke Vibration Screen is a heavyduty, highcapacity linear or elliptical motion vibrating screen specifically engineered for the dry separation of calcined or green petroleum coke (com.petcoke). تصميمه يعطي الأولوية للمتانة, احتواء الغبار, and consistent sizing under continuous, الأحمال الكاشطة.

سير العمل التشغيلي:
1. مقدمة الأعلاف: Bulk coke is conveyed onto the robust feed box, which evenly distributes material across the full width of the primary screen deck.
2. التقسيم الطبقي & الانفصال: The precisely tuned vibratory motion stratifies material, forcing fines through the specified aperture sizes while moving oversize particles toward the discharge end.
3. Sized Product Handling: Correctly sized coke fractions discharge into segregated chutes or conveyors for stockpiling or loading, while oversize material may be crushed and recirculated or stockpiled separately.

نطاق التطبيق & القيود:
This equipment is designed for hightonnage sizing (على سبيل المثال, 3/8" س 6 شبكة, 4 mesh x 10 شبكة) of petroleum coke in bulk terminal and calcining plant applications. It is not suitable for wet screening processes or for materials with high moisture content that would promote pastelike blinding. Maximum efficiency is achieved with properly precrushed feed material. سعر شاشة اهتزاز فحم الكوك المعتمدة

3. الميزات الأساسية

Sealed DustContainment System | الأساس الفني: Full perimeter rubber dust seals combined with negative pressure zones at transfer points | المنفعة التشغيلية: Reduces airborne particulate emissions by over 95%, ensuring compliance with site environmental standards and improving operator health & safety conditions | تأثير عائد الاستثمار: Mitigates risk of regulatory fines, يقلل من عمالة التدبير المنزلي, and minimizes product loss as dust.

تقنية سطح السفينة المضادة للعمى | الأساس الفني: Polyurethane or rubber screen panels with slotted apertures combined with optional ball tray or ultrasonic deblinding systems | المنفعة التشغيلية: Maintains consistent open screen area by preventing nearsize particles from lodging in apertures, ensuring stable throughput rates over extended shifts | تأثير عائد الاستثمار: Eliminates costly production pauses for manual cleaning; improves overall screening efficiency by 1525%.

حزمة بطانة مقاومة للتآكل | الأساس الفني: Wear liners fabricated from AR400 steel or equivalent at all impact points (صندوق تغذية, لوحات جانبية) | المنفعة التشغيلية: Protects the structural frame from direct coke abrasion, extending the service life of critical components by 35x compared to mild steel | تأثير عائد الاستثمار: Drastically reduces maintenance part replacement costs and extends major overhaul intervals.

محرك DualVibrator متوازن | الأساس الفني: Two synchronized vibratory motors generating a linear or elliptical motion with adjustable amplitude via outofbalance weights | المنفعة التشغيلية: Provides consistent material travel speed and stratification without transmitting destructive harmonic vibrations to the support structure | تأثير عائد الاستثمار: Lowers structural support costs, reduces bearing stress for higher uptime (عادة >98%), and cuts energy consumption per ton screened.

تجميع سطح وحدات | الأساس الفني: Independently tensioned screen decks using a clamp rail system without weldedin cross members | المنفعة التشغيلية: Allows for rapid panel changeout (3050% أسرع) and enables easy adaptation to different product size specifications by swapping panel types | تأثير عائد الاستثمار: Reduces downtime for screen changes from hours to minutes, زيادة المرونة التشغيلية.

4. المزايا التنافسية

5. المواصفات الفنية

سعة / تصنيف: مصممة للإنتاجية من 200 ل 2,000 طن متري في الساعة (MTPH), depending on model size and separation cut point.
متطلبات الطاقة: Driven by dual electric vibratory motors ranging from 15 كيلوواط ل 75 كيلوواط إجمالي الطاقة المثبتة (400معيار V/50 هرتز أو 480 فولت/60 هرتز).
مواصفات المواد: Main frame constructed from heavyduty rolled steel sections. Critical wear areas lined with minimum AR400 steel. Screen panels available in hightensile polyurethane, ممحاة, or hybrid compositions.
الأبعاد المادية: Typical unit sizes range from 1.8m x 4.8m (6'× 16') up to 3m x 9m (10’ x 30’). Overall height varies based on deck configuration.
نطاق التشغيل البيئي: مصمم لدرجات الحرارة المحيطة من 20 درجة مئوية إلى +45 درجة مئوية. Bearings are rated for continuous operation under heavy dust load conditions typical in coke handling.

6. سيناريوهات التطبيق

Bulk Terminal Loading Facility | تحدي: A major export terminal faced severe dust emissions during final screening before ship loading, risking environmental noncompliance. Frequent screen blinding also created bottlenecks, delaying vessel turnaround times.| حل: Implementation of a largecapacity Certified Coke Vibration Screen featuring a fully enclosed design with integral dust skirts and antiblinding polyurethane panels.| نتائج: Airborne dust at the shiploader was reduced to within permitted levels without additional baghouse capacity. Screening throughput stabilized, contributing to an average vessel loading time reduction of 8%.

Calciner Plant Product Sizing Circuit | تحدي: Anodegrade calcined coke required precise sizing (4mm +10mesh). The existing screens suffered rapid wear on wire cloth decks, causing size distribution drift and requiring weekly changeouts that halted production.| حل: Installation of two parallel Coke Vibration Screens equipped with specialized abrasionresistant rubber screen panels featuring slotted apertures.| نتائج: Panel life extended to over three months per set. Product consistency improved significantly (±2% variance on target fraction), enhancing product premium. Annual maintenance labor hours dedicated to screen upkeep fell by over 60%.

7. الاعتبارات التجارية

Equipment pricing tiers are primarily determined by machine size (منطقة سطح السفينة), drive power rating, and material specification levels.
طبقة التكوين الأساسي: Includes standard duty liners, basic polyurethane panels , mechanical vibrator drive ,and minimal dust sealing . Suitable for less severe duty cycles.
طبقة التكوين المميزة: Includes full AR400 liner package , advanced antiblinding panels , dual vibratory motor drive , comprehensive multipoint dust sealing system ,and access platforms . Recommended for continuous highcapacity operations.
Optional features include variable frequency drives for motion control , ultrasonic deblinding systems , explosionproof motor ratings ,and custom discharge hooding .
Service packages range from basic commissioning support to comprehensive annual maintenance agreements including inspection , تحليل الاهتزاز ,and wear part inventory management . Financing options including equipment leasing are available .

8.التعليمات سعر شاشة اهتزاز فحم الكوك المعتمدة

1.س:What makes a Coke Vibration Screen "معتمد"?
أ:Certification typically refers to thirdparty validation that the screen's design meets specific industry standards for structural integrity,dust emission control,and safety protocols relevantto bulk material handling.It provides documented assuranceof performance claims.

2.Q Can this equipment integratewith our existing crushingand conveying circuit?
A Yes.Coke Vibration Screensare designedfor standard bulk plant layouts.Feedand discharge heightsas wellas chute connection pointscan be engineeredto matchyour current footprint.Electrical controls canbe adaptedto interfacewith your PLC system

3.Q Whatisthe expected operational lifespanofthe mainframe?
A With proper installationand routine maintenanceofwear parts,the mainstructural frameofa Certified Coke Vibration Screenhasadesign lifecxceeding20yearsincontinuous service.Criticalwear componentslikelinersand panelsaresacrificialand havereplacement cyclesas outlinedin specifications

4.Q How doesthe antiblinding featureimpactthe minimumcut sizewecan achieve?
A Whilehighly effectivefor slotsizesdown t0approximately0.mm( شبكة),the efficiencyofmechanicalantiblinding systemsdecreasesfor veryfine separations( e.g.,below65mesh).For ultrafine sizing,a differenttechnology suchasanairsiftermay berecommended

5.س هل قطع الغيار متوفرة بسهولة؟?
A Reputable manufacturersstockcriticalspare parts(محامل,المحركات,rubber components)inglobal distribution centers.Servicelevel agreementscan guaranteepartavailabilitywithin specifiedtimeframesto minimizeyour operational risk

6.س ما هو الجدول الزمني النموذجي للتثبيت والتشغيل?
A Fora standard unit,factory preassembly minimizesfield erection time.Onsite installationincluding foundation preparation mechanical setting electrical connection,and dryrun commissioning typically requires weeksby experienced technicians

7.Q Do you offerperformance guarantees?
A Yes.Performance guaranteesfor capacity screening efficiency,anddust containmentare providedbasedon agreedupon feedmaterial characteristics.Guaranteesare contingentupon correctequipment selectionfor yourapplication

العلامات: سعر شاشة اهتزاز فحم الكوك المعتمدة