سلسلة توريد آلات تصنيع الطوب بالجملة
1. فتحة مدفوعة بنقطة الألم
هل تؤدي جودة الطوب غير المتناسقة وتكاليف العمالة المرتفعة إلى تآكل هوامش مشروعك? Commercialscale brick production faces critical pressure points: manual material handling leading to variable density, inefficient curing cycles extending project timelines, and frequent mold wear driving up perunit costs. These operational challenges directly impact your bottom line. Industry data indicates that suboptimal brick making processes can result in a 1525% waste rate in raw materials and a 30% longer timetomarket for finished products. Are you managing excessive downtime for mold changes? Is your current output failing to meet the compressive strength specifications for modern construction standards? The solution requires equipment engineered not just for production, ولكن يمكن التنبؤ به, profitable output. This is where a professionalgrade brick making machine transitions from a capital expense to a strategic asset.
2. نظرة عامة على المنتج
This product line comprises industrial stationary brick making machines, engineered for highvolume, consistent production of solid, أجوف, and interlocking bricks or blocks. The operational workflow is designed for continuous output: (1) Automated feeding of raw material (أسمنت, الرماد المتطاير, إجمالي) into the mixer hopper; (2) Precision mixing and moisture conditioning; (3) Transfer of material to the compression chamber; (4) Highpressure compaction within a durable mold; و (5) Ejection of the green brick onto a pallet or conveyor for curing. These machines are scoped for commercial batching plants, construction contractors supplying their own materials, and mediumtolarge block yards. They are not typically designed for onsite, mobile construction projects or for artisanal, very lowvolume production.
3. الميزات الأساسية
Hydraulic Synchronization System | الأساس الفني: التحكم النسبي في الصمامات مع حلقات رد فعل الضغط | المنفعة التشغيلية: Delivers uniform pressure across the entire mold surface during compaction | تأثير عائد الاستثمار: Eliminates weak points in finished bricks, reducing cull rates by up to 18% and ensuring consistent ASTM strength ratings.
QuickChange Mold Cartridge | الأساس الفني: Standardized bolting interface and guided alignment pins | المنفعة التشغيلية: Enables full mold changeover in under 15 minutes without specialized tools | تأثير عائد الاستثمار: Increases machine utilization by minimizing downtime, allowing flexible production runs to meet diverse customer orders.
PLCBased Cycle Control | الأساس الفني: Programmable Logic Controller with touchscreen HMI | المنفعة التشغيلية: Operators can store and recall recipes for different brick types, ensuring repeatable quality batchafterbatch | تأثير عائد الاستثمار: Reduces training time and operator error; تظهر البيانات الميدانية أ 22% reduction in material variance compared to manual levercontrolled systems.
Reinforced Frame & تخفيف الاهتزاز | الأساس الفني: Hightensile steel frame with isolated vibration motors | المنفعة التشغيلية: Maintains critical alignment of compaction components under continuous load, extending bearing and structural life | تأثير عائد الاستثمار: Lowers longterm maintenance costs and prevents costly misalignmentrelated failures that can cause weeks of downtime.
Automated Pallet Return System | الأساس الفني: Integrated roller conveyor circuit with diverting gates | المنفعة التشغيلية: Circulates curing pallets back to the loading point without manual intervention | المنفعة التشغيلية: Reduces labor requirements by 12 workers per shift dedicated to pallet handling.
4. المزايا التنافسية
| مقياس الأداء | معيار الصناعة | لدينا حل آلة صنع الطوب | ميزة (% تحسين) |
| : | : | : | : |
| Cycles Per Hour (CPH) | 450 500 CPH | 540 580 CPH | +12% الإخراج |
| وقت تغيير القالب | 25 35 دقائق | < 15 دقائق | ~50% Faster |
| Energy Consumption per Block| 0.85 kWh/block|0.72 kWh/block|15% More Efficient|
| متوسط الوقت بين حالات الفشل (MTBF)| ~800 hours| >1,200 ساعات| +50% مصداقية|
Based on standard hollow block equivalent.
5. المواصفات الفنية
القدرة الإنتاجية: 540 580 cycles per hour (standard hollow block equivalent).
متطلبات الطاقة: Main drive operates on threephase power; total connected load ranges from approximately 30 كيلوواط.
مواصفات المواد: Compatible with standard cementitious mixes including OPC cement grades up to M45.
الأبعاد المادية: Approximate footprint of approximately L6m x W2m x H3m.
نطاق التشغيل البيئي: Designed for operation in ambient temperatures from +5°C to +45°C at relative humidity up to 80%. يتطلب مستوى الأساس الخرساني.
Pressure Rating: Maximum compaction force available at approximately .
6. سيناريوهات التطبيق
Municipal Infrastructure Contractor Challenge Faced recurring supply chain delays for standardized paving bricks needed for a large streetscape project.
Solution Implementation of an onsite brick making machine plant to produce interlocking pavers directly at the project staging area.
Results Achieved control over production schedule, reduced logistics costs by an estimated , and completed the paving phase ahead of schedule due to eliminated material wait times.
MediumSized Block Manufacturing Plant Challenge Inconsistent density in finished blocks led to high rejection rates from qualityconscious commercial clients.
Solution Upgraded legacy equipment to a new PLCcontrolled brick making machine with synchronized hydraulic compression.
Results Cull rate dropped from an average of down to less than . Client reported securing two new longterm supply contracts based on demonstrable quality consistency.
7. الاعتبارات التجارية
Pricing tiers are structured around core machine configuration:
Base Model: Standard hydraulic system with manual pallet feed/output.
Production Model: Includes PLC control panel & semiautomated pallet return system.
Turnkey Model: Fully automated system with integrated mixer conveyor & stacker.
Optional features include upgraded alloy steel molds for specific brick profiles , remote diagnostics module , or dust suppression shrouds . تتوفر حزم الخدمة الشاملة:
1. التكليف & OnSite Training
2. Preventive Maintenance Plans
3. Priority Parts Dispatch Guarantee
Financing options include capital lease agreements or equipment financing plans tailored to align payment schedules with projected production revenue.
8. التعليمات
What raw material mix is compatible with your brick making machines?
These machines are engineered for standard cementbased mixes using aggregates like sand , غبار الحجر , or fly ash . Our technical team can provide optimal mix design recommendations based on your local material properties.
How does this equipment impact my existing labor requirements?
The automation features typically reallocate labor from manual , repetitive tasks like pallet handling . Operators transition to machine oversight , quality checking , and routine maintenance .
What is the typical installation and commissioning timeline?
From delivery , installation requires approximately one week assuming a prepared foundation . Commissioning includes calibration followed by two days of intensive operator training .
هل قطع الغيار متوفرة بسهولة؟?
We maintain regional parts depots . For critical wear items like mold liners or hydraulic seals , availability is guaranteed within hours via our priority dispatch network .
Do you offer performance guarantees?
نعم . We provide performance warranties covering mechanical components . بالإضافة إلى , we guarantee that the machine will produce bricks meeting specified strength standards when operated with an approved raw material mix .