مصنع صنع الرمل الاصطناعي
An Artificial Sand Making Plant (also known as a Manufactured Sand (م-الرمل) نبات) is a facility designed to produce high-quality sand from rocks, الحصى, or industrial byproducts like slag. It serves as an eco-friendly alternative to natural river sand, which is depleting due to over-mining and environmental concerns.
Key Components of an Artificial Sand Making Plant
1. كسارة أولية
- Jaw crusher or gyratory crusher breaks large rocks into smaller pieces (~40-50mm).
2. كسارة ثانوية
- Cone crusher or impact crusher further crushes material into finer sizes (~20-30mm).
3. Sand Making Machine (المصادم العمودي - الجميع)
- The core equipment that shapes crushed stone into cubical sand particles by high-speed impact crushing.
4. شاشة تهتز
- Separates sand into different sizes (على سبيل المثال, coarse, واسطة, fine).
5. غسالة الرمال (خياري)
- Removes dust and impurities to improve quality (for high-grade construction use).
6. نظام الناقل
- Transports raw materials and finished products between machines.
7. Dust Control System
- Reduces airborne particles using water spray or bag filters for environmental compliance.
Types of Raw Materials Used
- Hard rocks (الجرانيت, البازلت)
- الحجر الجيري
- River pebbles
- Industrial waste (الخبث, الخرسانة المعاد تدويرها)
Advantages of Artificial Sand
✔ Consistent Quality – Controlled particle shape & تدرج.
✔ Eco-Friendly – Reduces riverbed mining and environmental damage.
✔ Cost-Effective – Lower transportation costs if sourced locally.
✔ Better Workability – Cubical-shaped grains enhance concrete strength.
التطبيقات
- Concrete production
- Road construction
- Plastering & masonry work
- Precast elements & RCC structures
التحديات & الحلول
1. High Dust Generation → Install dust suppression systems.
2. Uneven Gradation → Optimize crushing & scr
ing processes.
3. Moisture Control → Use dry processing or sand drying systems if needed.
Plant Setup Considerations
✅ Raw material availability & صلابة
✅ Required production capacity (على سبيل المثال, 50 الهيدروكربونات النفطية في الساعة, 200 الهيدروكربونات النفطية في الساعة