1. فتحة مدفوعة بنقطة الألم

Are you scaling your alluvial or hard rock gold operation and finding your recovery process is the bottleneck? إدارة أ 500 TPH feed rate presents distinct challenges that directly impact profitability. Common operational hurdles include:
معدلات الاسترداد غير متناسقة: Inefficient scrubbing and screening of claybound materials can lead to significant gold losses in the fines, خفض الإيرادات بشكل مباشر.
التوقف المفرط & صيانة: Poorly constructed trommels and scrubbers require frequent liner changes and repairs, halting your entire processing line for costly, unplanned maintenance.
مياه عالية & استهلاك الطاقة: Inefficient pump systems and drive mechanisms inflate operational expenses, eroding margins in waterscarce or remote sites.
Difficulty Handling Variable Feed: Plant performance suffers when feed material consistency changes, causing blockages, reduced throughput, and manual intervention.

Is your current washing plant capable of sustaining 500 TPH with predictable operating costs and maximum recovery? The solution requires robust engineering focused on throughput reliability.

2. نظرة عامة على المنتج

ال 500 Tph Gold Mining Washing Plant is a heavyduty, modular processing system designed for highvolume alluvial and eluvial deposits. Its primary function is to liberate gold from clay, الحصى, and ore through aggressive scrubbing, precise size classification, and efficient concentration.

سير العمل التشغيلي:
1. التغذية الأولية & الفرك: Runofmine material is fed into a robust trommel scrubber, where lifters and highpressure water jets break down clays and agglomerates.
2. تصنيف الحجم: The trommel screen separates material into oversize (يضيع), midsize (for secondary scrubbing or direct concentration), and undersize (الأوحال).
3. المعالجة الثانوية & تركيز: Correctly sized ore reports to vibrating decks or jigs for primary gravity concentration, while midsize material may undergo further attrition in a scrubber barrel.
4. إدارة المخلفات & Water Handling: Efficient slurry pumps transfer tailings, while water recirculation systems are integrated to minimize fresh water consumption.

نطاق التطبيق: Ideal for largescale placer mining operations, alluvial gold projects, and eluvial deposits with high clay content. It is engineered as a central component for greenfield projects or expansion upgrades.

القيود: This plant is not designed for primary hard rock crushing or fine chemical leaching processes. Optimal performance requires adequate feed preparation (تخفيض الحجم) and a consistent water supply.

3. الميزات الأساسية

HeavyDuty Trommel Scrubber | الأساس الفني: Abrasionresistant steel construction with reinforced lifters and replaceable screen sections | المنفعة التشغيلية: Sustained abrasive action with minimal deformation; screen sections can be replaced individually without dismantling the entire drum | تأثير عائد الاستثمار: Reduces annual liner replacement downtime by up to 60%, maintaining design throughput.

HighEfficiency Slurry Pump System | الأساس الفني: Centrifugal pumps with oversized impellers and wearresistant liners designed for highsolids content | المنفعة التشغيلية: Maintains consistent flow rates with variable feed density; reduces cavitation and clogging incidents | تأثير عائد الاستثمار: Lowers power consumption per ton processed by an estimated 1520% compared to standard pump arrays.

تصميم وحدات SkidMounted | الأساس الفني: Preassembled modules with integrated walkways, electrical cabinets, and piping | المنفعة التشغيلية: Dramatically reduces onsite installation time and civil works; simplifies future relocation or expansion | تأثير عائد الاستثمار: Can cut field commissioning time by up to 40%, accelerating timetoproduction.

Advanced Water Recycling Circuit | الأساس الفني: Multistage settling ponds/cyclone system integrated with the plant design to clarify process water | المنفعة التشغيلية: إعادة التدوير حتى 85% من المياه العملية; reduces fresh water intake requirements significantly | تأثير عائد الاستثمار: Critical for operations in arid regions; lowers water procurement costs and environmental licensing complexity.

Intelligent Drive & نظام التحكم | الأساس الفني: محركات التردد المتغير (VFDs) on major motors paired with a centralized PLC monitoring pressure, flow, and amp draw | المنفعة التشغيلية: Allows operators to finetune the plant for varying feed conditions; provides early warning diagnostics for maintenance | تأثير عائد الاستثمار: Prevents catastrophic drive failures; optimizes power use across load cycles.

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة ل 500 نباتات الهيدروكربونات النفطية | ملكنا 500 حلول محطة غسيل تعدين الذهب Tph | ميزة (% تحسين) |
| : | : | : | : |
| التوفر السنوي | 8588% (planned & التوقف غير المخطط له) | 92%+ (based on field data from installed units) | +58% وقت التشغيل |
| Trommel Screen Life| 34 months in abrasive feeds| 68 شهور with proprietary liner configuration| +100% lifespan |
| استهلاك المياه لكل طن| ~3 cubic meters/ton processed| ~1.8 cubic meters/ton processed via closedloop design| 40% usage |
| تثبيت & وقت التشغيل| 1216 weeks on site| 68 أسابيع with pretested skid modules| 50% duration |
| Recovery Efficiency (Averaged)| متغير للغاية; غالباً 94% across 10mm fraction per internal audits| +4%+ recovery yield |

5. المواصفات الفنية

القدرة التصميمية: 500 طن متري في الساعة (الهيدروكربونات النفطية في الساعة) of nominal feed (dependent on material density).
متطلبات الطاقة: تقريبا. 750900 kW total connected load. Primary voltage: 1000V or 3300V/50Hz or 60Hz.
مواصفات المواد:
Trommel Drum: Highabrasion steel (HARDOX® or equivalent).
الإطار الهيكلي: Heavyduty carbon steel with corrosion protection.
Pump Liners & Impellers: Highchrome cast iron.
الأبعاد المادية (وحدات):
Scrubber Module: L22m x W6m x H8m.
Pump & Control Module: L12m x W4m x H5m.
Approximate total shipping weight: ~ 180 طن متري.
نطاق التشغيل البيئي: مصممة لدرجات الحرارة المحيطة من 20 درجة مئوية إلى +50 درجة مئوية. Dust suppression systems are standard.

6. سيناريوهات التطبيق

عملية الذهب الغريني في غرب أفريقيا

Challenge A major contractor needed to process highly claybound gravels at a sustained rate of over 450 TPH but faced constant screen blinding and pump overloads from their existing setup.
Solution Implementation of our customconfigured washing plant featuring an extended residence time scrubber module and dewatering cyclones ahead of the pumps.
Results Screen blinding was eliminated. The plant consistently processes 480+ TPH with measured recovery efficiency of 95.2%. Pump maintenance intervals extended from weekly to quarterly.

Southeast Asian LargeScale Placer Mine

Challenge Expanding an existing operation required doubling throughput without doubling the footprint or fresh water license allocation.
Solution A twinscrubber configuration sharing a centralized water recycling circuit was installed as an expansion module alongside their existing infrastructure.
Results Throughput increased by over 90%. Fresh water consumption increased by only 15%, staying within permit limits due to the advanced recycling system’s >80% كفاءة.

Australian Eluvial Project

Challenge Remote site logistics demanded minimized onsite assembly work due to limited skilled labor availability.
Solution A fully skidmounted washing plant was preassembled at our factory into three major modules before shipment.
Results Onsite mechanical installation was completed in under seven weeks—30% faster than traditional methods—allowing production commencement ahead of schedule.

7. الاعتبارات التجارية

Our pricing structure reflects build quality aimed at minimizing lifecycle cost rather than initial capital outlay alone.

طبقات التسعير:
Base Configuration Includes core trommel scrubber module, basic slurry pumps, starter panels). Price upon request based on final specification.
Optimized Configuration Most common selection includes VFD drives on key motors enhanced PLC control system advanced water management package). Offers the strongest balance of capex vs opex savings
Turnkey Premium Configuration Fully modularized including integrated power generation fuel storage settling ponds operator cabins). Designed for remote greenfield sites

Optional Features Secondary concentration units like centrifugal concentrators automated sampling systems remote monitoring telemetry additional spare parts packages

Service Packages Annual inspection contracts critical spares holding agreements onsite operator training programs

Financing Options We work with international export credit agencies project finance groups equipment leasing companies

التعليمات

What are the primary factors that determine actual throughput?
Actual throughput depends on material density clay content required retention time for effective scrubbing Field data shows most operations achieve between 10+ of rated capacity based on these variables

Can this plant be integrated into an existing processing circuit?
Yes The modular design allows it to function as either a standalone unit or as an upgrade replacement for an underperforming scrubbing section Integration points are engineered during the design phase

What is the expected lead time from order placement?
For standard configurations lead time is typically between months depending on current factory load Longlead items like specialized drives are identified early

How does your company support installation?
We provide detailed foundation drawings comprehensive installation manuals Onsite supervision by our commissioning engineers is available as part of our service packages ensuring correct setup

What guarantees are provided?
We offer a month warranty against defects in materials workmanship Performance guarantees regarding capacity power consumption are established during project engineering based on your specific feed sample analysis