1. فتحة مدفوعة بنقطة الألم

Are you facing escalating operational costs and unpredictable performance in your highvolume gold recovery operation? إدارة أ 500 تمثل إنتاجية إجمالي الهيدروكربونات النفطية (TPH) تحديات مميزة تؤثر بشكل مباشر على أرباحك النهائية. Consider these critical issues:
ارتفاع استهلاك المياه & إدارة المخلفات: يمكن أن يؤدي الغسيل والفحص غير الفعالين إلى استهلاك ملايين اللترات يوميًا, خلق مصادر مكلفة للمياه ومخلفات الأحواض.
التوقف المتكرر للصيانة: Poorly constructed trommels and scrubbers suffer from accelerated wear, leading to unplanned stoppages that halt your entire processing line.
Inconsistent Clay & Oversize Handling: Variable feed material with sticky clay or large oversize can blind screens and choke equipment, drastically reducing effective capacity below the 500 TPH design.
Excessive Fines Loss in Alluvial Deposits: Inadequate scrubbing and screening design fails to fully liberate gold from conglomerate, resulting in significant value reporting to tails.
High Operational Manning & مخاطر السلامة: Plants requiring constant manual intervention for feed regulation or blockages increase labor costs and exposure to moving machinery.

Is your current setup maximizing recovery per ton while controlling water, قوة, and labor expenses? Can you reliably achieve your targeted 500 TPH throughput across variable feed conditions with minimal supervision?

2. نظرة عامة على المنتج

This product details a contractmanufactured, certified 500 TPH Gold Mining Washing Plant. It is a complete, modular system engineered for the primary washing, scrubbing, الفحص, and coarse gold recovery of alluvial or eluvial deposits. The plant is supplied by an established manufacturer holding relevant international quality and fabrication certificates (على سبيل المثال, ايزو 9001, ASME), ensuring structural integrity and performance compliance.

سير العمل التشغيلي:
1. التغذية الأولية & سلخ فروة الرأس: Runofmine (ذاكرة للقراءة فقط) material is fed via a heavyduty apron feeder to a primary scalping screen, removing large oversize (+150مم) before the scrubber unit.
2. Aggressive Scrubbing & تحرير: قلب النبات, a robust rotary scrubber/trommel, aggressively tumbles the ore with water to break down claybound conglomerates and fully liberate gold particles.
3. Precise Particle Size Separation: Discharge from the scrubber reports to a vibrating screen deck for precise separation into multiple product streams (على سبيل المثال, +30mm waste rock, 30mm+2mm gravels for secondary concentration, 2mm slurry).
4. Primary Gold Concentration: The 2mm slurry is immediately routed to primary gravity concentrators (مثل مركزات الطرد المركزي أو السدود) to capture liberated fine and coarse gold.
5. Efficient Water & Tailings Handling: Screen undersize and concentrator tails are managed via a series of sumps and cyclones for water recovery/recycling before thickened tailings discharge.

نطاق التطبيق & القيود:
نِطَاق: Ideal for highvolume alluvial/eluvial gold projects, lateritic deposits, and gemstone recovery where claybreaking and size classification are critical. Effective on feeds with high clay content and moderate oversize.
القيود: غير مناسب للصخور الصلبة (عرق) ore processing requiring crushing. Feed size is typically limited by scrubber diameter (على سبيل المثال, maximum lump size of 1/3 scrubber diameter). Performance is dependent on accurate feed characterization and consistent water supply.

3. الميزات الأساسية

وحدة الغسيل الثقيلة | الأساس الفني: Reinforced shell design with internal lifters at optimized angles | المنفعة التشغيلية: Ensures consistent tumbling action and material advance even with high clay content; prevents shortcircuiting | تأثير عائد الاستثمار: Maintains design throughput of 500 TPH in challenging conditions, protecting overall plant revenue targets.

Certified Modular Fabrication | الأساس الفني: ASMEcoded welding procedures & ايزو 9001 quality management systems | المنفعة التشغيلية: Guarantees structural integrity under continuous load; enables faster site erection with preassembled modules | تأثير عائد الاستثمار: Reduces onsite construction time by up to 40% versus fieldbuilt plants, accelerating timetoproduction.

Intelligent Water Recycling System | الأساس الفني: Multistage settling sumps paired with highcapacity hydrocyclones | المنفعة التشغيلية: Recirculates up to 85% من المياه العملية; significantly reduces fresh water demand | تأثير عائد الاستثمار: Cuts water procurement costs by over 70% in arid regions and minimizes environmental licensing complexity.

Centralized PLC Control & يراقب | الأساس الفني: Industrial programmable logic controller with HMI touchscreen displaying motor loads, معدلات التغذية, and pump statuses | المنفعة التشغيلية: Allows singleoperator oversight of the entire washing circuit; provides early warning of blockages or mechanical stress | تأثير عائد الاستثمار: Lowers operational manning requirements by approximately 23 shifts per day while preventing catastrophic failures.

QuickAccess Wear Part Design | الأساس الفني: Bolton screen panels, modular spray bars, and splittype scrubber lifter bars | المنفعة التشغيلية: Enables replacement of key wear components in hours instead of days without major cutting/welding | تأثير عائد الاستثمار: Reduces planned maintenance downtime by over 50%, زيادة ساعات التشغيل السنوية بشكل مباشر.

Integrated Primary Recovery Circuit | الأساس الفني: HighG force centrifugal concentrators plumbed directly into the screen undersize launder system | المنفعة التشغيلية: Captures free gold immediately after liberation without unnecessary pumping or intermediate steps | تأثير عائد الاستثمار: Improves overall gravity recovery efficiency by an estimated 510%, capturing value that would otherwise report to tails.

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة ل 500 نباتات الهيدروكربونات النفطية | This ContractManufactured Solution | ميزة (% تحسين) |
| : | : | : | : |
| استهلاك المياه لكل طن معالج| ~2.5 متر مكعب/طن (oncethrough systems) | 70% تخفيض |
| Scrubber Trommel Panel Life (تغذية جلخ)| ~1,200 operating hours| ~ 2000 ساعة تشغيل| ~67% Increase |
| متوسط ​​الوقت بين الفشل (MTBF) Critical Path| ~ 450 ساعة| >720 ساعات| >60% تحسين|
| OnSite Commissioning & Erection Time| ~1216 weeks| ~810 weeks| ~33% Faster|
| Overall Gravity Recovery Efficiency (Free Gold)| ~8588% range| باستمرار >92% fieldtested >4% الزيادة المطلقة |

5. المواصفات الفنية

القدرة التصميمية: Nominal 500 طن في الساعة (الهيدروكربونات النفطية في الساعة) of 150mm feed material at specified bulk density.
متطلبات الطاقة: إجمالي الطاقة المثبتة تقريبًا 800900 كيلوواط. Primary motors include scrubber drive (~250kW), vibrating screen (~45kW), المغذية (~30kW), centrifugal pumps (~150kW total).
مواصفات المواد:
Scrubber/Trommel Shell: Highabrasion resistant steel (HARDOX® or equivalent), minimum thickness 16mm.
Structural Supports & الممرات: ASTM A36 steel with nonslip grating.
Screen Panels: Polyurethane modular panels on primary screens; wire mesh on secondary where applicable.
الأبعاد المادية (وحدات):
Scrubber Module (L x W x H): ~18m x 6m x 5m
شاشة & Concentrator Module: ~15m x 8m x 6m
Feed Hopper/Feeder Module: ~8m x .5m x .5m
نطاق التشغيل البيئي: مصممة لدرجات الحرارة المحيطة من 20 درجة مئوية إلى +50 درجة مئوية. Electrical components rated IP65 for dust/moisture protection.

6. سيناريوهات التطبيق

West African Alluvial Gold Project |

Challenge A project required processing highly variable lateritic material with pockets of extremely sticky clay at a sustained rate of over .00 TPH Frequent blinding of competitor equipment reduced effective throughput by over .0%, creating a production bottleneck
Solution Implementation of this certified .00 TPH washing plant featuring the heavyduty scrubber module with aggressive lifters an intelligent spray bar system Results Within one month rampup plant achieved consistent .0+ TPH throughput regardless of clay variability Clayinduced downtime was eliminated increasing monthly processed tonnage by %

رواسب جنوب شرق آسيا |

Challenge Coarse gold was locked within heavily weathered conglomerate Existing scrubbing was insufficient leading to high fines loss estimated at g/tonne reporting to tailings due to poor liberation
Solution Installation focused on optimizing retention time within the scrubber integrating highG centrifugal concentrators directly onto the undersize launder Results Postinstallation metallurgical accounting showed overall gravity recovery increased from % Plant payback period was achieved in under months based on recovered value alone

7 الاعتبارات التجارية

Equipment pricing tiers are structured around scope definition:
Tier Basic Package Includes core modules feeder scrubbing unit primary screening deck primary concentrators basic PLC controls Tier Enhanced Package Adds comprehensive water recycling circuit advanced instrumentation spare wear parts package extended walkways Tier Turnkey Lite Includes Basic Package plus detailed installation supervision commissioning services operator training

Optional Features Highfrequency fine screening deck secondary stage gravity concentration security fencing lighting packages remote monitoring telemetry

Service Packages Annual inspection maintenance contracts full wear parts supply agreements priority technical support hotline

Financing Options Available through manufacturer partnered financial institutions include equipment leasing capital loan facilitation renttoown structures tailored to project cash flow

8 التعليمات

What certifications does the manufacturer hold
The contract manufacturer holds ISO certification for quality management systems along with ASME welding certifications providing documented assurance of fabrication quality structural safety

How does this plant handle variations in feed size distribution
The combination of an adjustable stroke apron feeder heavyduty scalping screen protects the downstream scrubbing circuit Oversize rejection is handled prior to scrubbing maintaining optimal conditions inside the trommel

What are the ongoing operational costs per ton
Field data indicates operational costs excluding feed mining primarily power consumables wear parts range between $X$Y per ton processed depending on local utility rates material abrasiveness

Can this plant be integrated into an existing processing circuit
Yes The modular nature allows it function as standalone washing facility or as frontend unit feeding existing grinding cyanidation circuits Integration engineering support available

What is typical delivery lead time from contract signing
For standard .00 TPH configuration lead time typically ranges from months subject current manufacturing capacity order confirmation Final site commissioning requires weeks depending site readiness