1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou totale produksiemarges? Vir aanlegbestuurders en ingenieurskontrakteurs, the core challenges in primary crushing often stem from equipment not engineered for the specific demands of a white label operation. Oorweeg hierdie algemene pynpunte:
High PerTon Cost: Inefficient crushing chambers and suboptimal kinematics lead to excessive power draw per tonne of processed material, 'n direkte impak op jou winspunt.
Ongeskeduleerde stilstand: Gereelde komponent mislukkings, particularly in bearings and wear parts not suited for continuous, highimpact duty, halt your entire processing line.
Inkonsekwente uitsetgradasie: Poor chamber design and unreliable adjustment systems result in an unpredictable product size distribution, causing bottlenecks in secondary stages and failing to meet spec.
Excessive Maintenance Complexity: Designs that require specialized tools or prolonged disassembly for routine liner changes or maintenance increase labor costs and equipment outofservice windows.
Rigid Operational Inflexibility: A crusher that cannot be efficiently adjusted or configured for varying feed materials or product requirements limits your ability to capitalize on changing market demands.

Die sentrale vraag is: hoe kan jy betroubaar verseker, highyield primary crushing capacity without the premium brand price tag, while maintaining performance standards that keep your project on schedule and budget?

2. PRODUK OORSIG

The White Label Stone Crusher Machine is a heavyduty, primary jaw crusher engineered for quarrying, mynbou, en sloping herwinning aansoeke. It is designed to deliver core crushing performance with a focus on reliability and costefficiency for operations where total cost of ownership is a primary decision factor.

Operasionele werkvloei:
1. Voerinname: Groot voermateriaal (tot gespesifiseerde voeropening) is deposited into the vibrating grizzly feeder (opsioneel), wat boetes omseil om kamerlaai te optimaliseer.
2. Primêre vermindering: Material enters the aggressive crushing chamber where a highstrength moving jaw compresses it against a fixed jaw, achieving the initial size reduction.
3. Ontslag: Gebreekte materiaal gaan deur die afvoeropening aan die onderkant van die kamer. Die geslote kant instelling (CSS) is hydraulically adjustable to control final product size.
4. Materiaalvloei: The crushed aggregate is conveyed to the next stage in your processing circuit.

Toepassingsomvang & Beperkings:
Omvang: Ideaal vir primêre vermindering van harde rots (graniet, basalt), riviergruis, en konstruksie sloping beton. Suitable for stationary plants and mobile tracked/wheeled setups.
Beperkings: Not designed as a standalone fine crusher; requires secondary/tertiary stages for small aggregate production. Maximum compressive strength of feed material should not exceed specified ratings.

3. KERNKENMERKE

Diep verpletterende kamer | Tegniese basis: Extended nip angle and optimized geometry | Bedryfsvoordeel: Increases volume per cycle for higher potential throughput and promotes interparticle crushing | ROI impak: Velddata wys tot 'n 8% improvement in throughput rates compared to standarddepth chambers of similar inlet size.

HeavyDuty Bearing Samestelling | Tegniese basis: Oversized spherical roller bearings with high load ratings | Bedryfsvoordeel: Withstands shock loads from uncrushable materials and ensures stable operation under continuous fullload conditions | ROI impak: Verleng die dienslewe van die laer, reducing replacement part frequency and associated downtime costs.

Hidrouliese CSS-aanpassing | Tegniese basis: Integrated hydraulic cylinders for toggle plate tensioning and setting adjustment | Bedryfsvoordeel: Allows operators to change product size or clear blockages quickly from a central location, sonder handmatige ingryping | ROI impak: Reduces adjustment time by approximately 70%, increasing plant flexibility and operational uptime.

BoltOn Wear Liners | Tegniese basis: Highgrade manganese steel liners with reversible design | Bedryfsvoordeel: Vereenvoudig die vervangingsproses; liners can be changed without dismantling the frame or using complex tooling | ROI impak: Cuts liner maintenance downtime by an estimated 50%, lowering labor costs per maintenance event.

Robuuste raamkonstruksie | Tegniese basis: Fabricated steel plate design with reinforced stress points from finite element analysis (FEA) | Bedryfsvoordeel: Verskaf langtermyn strukturele integriteit onder sikliese belading, vermindering van raammoegheid en belyningskwessies | ROI impak: Protects major capital investment by ensuring crusher body longevity over decades of service.

Gesentraliseerde smeerpunt | Tegniese basis: Manifold system linking all major bearing points | Bedryfsvoordeel: Aktiveer veilige, vinnig, and thorough lubrication during routine service intervals without accessing multiple individual points | ROI impak: Ensures consistent bearing lubrication compliance, a key factor in preventing premature failures.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (Tier 2/Generic) | White Label Stone Crusher Solution | Voordeel (% Verbetering) |
| : | : | : | : |
| Gemiddelde Liner Life (Skuur graniet) | ~120 000 ton | ~150,000 tonnes | +25% |
| Kragverbruik (kW per tonne/hour)| Basislyn (100%)| Ongeveer 92% van basislyn| 8% Doeltreffendheidswins |
| CSS-aanpassingstyd (Meganiese vs. Hidroulies)| 6090 minute| <20 minute| ~75% Faster |
| Draer L10 lewensgradering (Ure)| Standard Rating| 1520% Higher Dynamic Load Rating| Increased Service Life |
| Geraasvlak by 1 Meter (dBA)| ~105 dBA| ~98 dBA| Verbeterde Werkplek-nakoming |

5. TEGNIESE SPESIFIKASIES

Model Aanwysing: WLPJC1200x850
Voer opening: 1200mm x 850 mm (47" x 33")
Kapasiteitsreeks: 250 450 ton per uur (afhanklik van voermateriaal & CSS)
Maksimum voergrootte: 750mm randlengte
Dryfkragvereiste: 132 kW / 175 HP elektriese motor
Breker gewig (motor uitgesluit): Ongeveer 28,000 kg
Sleutel materiaal spesifikasies:
Raam & Wangplate: Hardox Steel
Kakebeenvoerings & Wiggies: Manganese Steel ASTM A128 Gr B3/B4
Hoofskag & Eksentrieke Skagte Gesmede Allooi Staal
Toggle Plate Cast Steel with Safety Shear Bolt Design
Bedryfstemperatuurreeks: 20°C tot +45°C (met toepaslike smeermiddels)
Ontladingsinstellingsreeks: 100mm 250 mm

6. TOEPASSINGSSCENARIO'S

Quarry Operation Seeking Cost Control | Uitdaging: A regional granite quarry faced frequent downtime from jaw crusher bearing failures and high energy costs per ton crushed on older equipment. Their budget did not support premiumbrand replacements.| Oplossing: Implementation of two White Label Stone Crushers as primary units in a parallel configuration.| Resultate: After one year of operation, recorded energy consumption dropped by an average of 7%. Bearing temperature monitoring showed stable performance with no unplanned stops related to the crusher drive assembly. The total project cost came in at approximately 65% of a premiumbrand quote.

Mobile Contract Crushing Business Scaling Upwards Challenge A growing contractor needed reliable primary crushers for varied job sites but required capital efficiency to fund multiple fleet units simultaneously.| Solution Procurement of three mobile trackmounted plants centered on the White Label Stone Crusher.| Results The standardized,costeffective crushers allowed fleet expansion within budget.The simplified liner change system enabled crews to perform routine maintenance faster between jobs,increasing billable utilization rates by an estimated two weeks per machine annually.

7. KOMMERSIËLE OORWEGINGS

Our commercial model is structured for clarity and scalability in industrial procurement:

Toerustingprysvlakke:

1. Base Machine Includes crusher body flywheels toggle plate cheek plates standard manganese liners
2 SkidMounted Package Base machine mounted on heavyduty skid complete with motor drives guards walkways,and ladders
3 Modular Plant Section Base machine integrated into a larger modular section including feed hopper grizzly feeder product conveyor

Opsionele kenmerke:
Hydraulic gap setting system as standard Manual wedge adjustment available as costsaving option)
Outomatiese vetsmeerstelsel
Wear package spares kit first set)
Rock breaker mounting bracket

Dienspakkette:
Standard Warranty12 months parts excluding wear items)
Extended Support Plan36 months on major components bearings shafts)
Ingebruikneming op die terrein & Operateursopleiding

Finansieringsopsies:
Kapitaal aankoop regstreekse eienaarskap)
Leasetoown financing structures typical terms available)
Rentalpurchase agreements

8 Gereelde vrae

Q What are the compatibility requirements for integrating this white label stone crusher into my existing plant?
A The crusher is designed with standard mounting interfaces common across the industry Our engineering team provides interface drawings detailing foundation loads discharge height power connection points conveyor takeaway dimensions ensuring fit within your current layout

V Hoe beïnvloed hierdie masjien my algehele aanlegdoeltreffendheid?
A Its primary impact is providing consistent reliable firststage reduction Industry testing demonstrates that consistent feed size output from the primary stage reduces cycling and wear in secondary cone crushers leading to more stable overall plant throughput

V Wat is die kommersiële terme, leitydbetalingstruktuur?
A Standard lead time is weeks from order confirmation Payment typically involves deposit upon order progress payment upon dispatch balance due prior to shipment We operate under INCOTERMS suitable for international B2B transactions

Q Is technical documentation operator training provided?
A Yes comprehensive documentation including parts manuals maintenance schedules lubrication charts electrical schematics hydraulic diagrams is supplied We strongly recommend our optional onsite commissioning package which includes handson operator training

Q Can wear parts be sourced from thirdparty suppliers?
A While we supply guaranteedcompatible OEM parts our design uses commonly available profiles Many generic manganese liner manufacturers produce compatible liners though performance life may vary We provide detailed material specifications drawings