1. PYNPUNT GEDREWE OPENING

Managing slag byproduct is a persistent operational and financial drain. Staan jy voor hierdie algemene uitdagings?
Hoë wegdoeningskoste: Vullisterreingelde vir onbehandelde slak styg, projekmarges direk erodeer.
Inefficient Manual Processing: Reliance on manual breaking or basic machinery leads to low throughput, hoë arbeidskoste, and inconsistent output sizing.
Unrecovered Metal Value: Valuable ferrous metal trapped within slag is lost to waste streams, representing a direct revenue leak.
Equipment Downtime: Standard crushers not built for abrasive slag suffer premature wear on liners and blow bars, causing frequent stoppages for maintenance.
Opeenhoping van die terrein & Logistiek: Stockpiled slag consumes valuable space and complicates site logistics, hindering other operations.

What if your slag handling could transform from a cost center into a source of recovered material and improved site efficiency? The solution lies in purposeengineered processing equipment.

2. PRODUK OORSIG

A White Label Slag Crusher Plant is a turnkey, unbranded processing system designed specifically for the size reduction and liberation of metals from metallurgical slag (hoogoond, staal oond, ens.). The plant is provided as a complete package, ready for your branding and integration.

Operasionele werkvloei:
1. Voer & Voorafskerm: Raw slag is fed into a vibrating grizzly feeder to remove fine undersize material prior to crushing.
2. Primêre groottevermindering: A robust jaw crusher or impact breaker performs the initial crushing, breaking down large slabs of slag.
3. Metaalbevryding & Skeiding: The crushed material is conveyed to an electromagnetic separator which extracts liberated ferrous metal for recycling.
4. Sekondêre verplettering & Grootte (Opsioneel): A cone crusher or secondary impactor further processes the material to achieve precise final product specifications.
5. Voorraad opgaar: Die skoongemaakte, sized aggregate is conveyed to a designated stockpile for use as a secondary raw material in construction or road base.

Toepassingsomvang: Ideaal vir staalfabrieke, gieterye, metaalherwinningswerwe, and independent processors handling ferrous slag byproducts.
Beperkings: Not designed for nonferrous slags without magnetic separation components or for primary rock mining applications with higher compressive strengths.

3. KERNKENMERKE

HEAVYDUTY FEEDER | Tegniese basis: Reinforced grizzly bars with high stroke vibration motors | Bedryfsvoordeel: Handvatsels groot, uneven slag slabs without bridging; removes fines to increase primary crusher efficiency | ROI impak: Verminder brekerslytasie met tot 15% and improves overall system throughput.

ABRASIONRESISTANT CRUSHING CHAMBER | Tegniese basis: Manganese steel liners & wear parts with optimal nip angles | Bedryfsvoordeel: Withstands continuous abrasive impact, extending service intervals by 3050% over standard configurations | ROI impak: Lowers costperton for wear parts and reduces downtime for liner changes.

INTEGRATED MAGNETIC SEPARATOR | Tegniese basis: Selfcleaning crossbelt electromagnet with adjustable height/intensity | Bedryfsvoordeel: Automatically extracts liberated ferrous metal continuously during operation | ROI impak: Vang 95%+ of recoverable metal, creating a new revenue stream from waste.

CENTRALIZED PLC CONTROL SYSTEM | Tegniese basis: Automated process sequencing with fault diagnostics | Bedryfsvoordeel: Stel enkeloperateur beheer van die hele aanleg moontlik; provides clear alerts for maintenance issues | ROI impak: Reduces labor requirements and prevents minor issues from causing major breakdowns.

MODULAR PLANT DESIGN | Tegniese basis: Bolttogether subassemblies on heavyduty skid bases | Bedryfsvoordeel: Simplifies transportation and reduces onsite installation time and cost by an estimated 40% | ROI impak: Vinniger ingebruikneming laat jou opbrengs op belegging gouer begin.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (Basic Crusher) | White Label Slag Crusher Plant Solution | Voordeel (% Verbetering) |
| : | : | : | : |
| Metaalherwinningskoers | Manual picking or postcrush separation ~70% recovery rate. Integrated inline magnetic separation captures >95%. Up to ~35% more metal recovered |
| Dra Deel Leeftyd| Standard manganese in generic crushers lasts ~40k tons in slag duty.| Geoptimaliseerde legering & design yields ~60k tons per set.| ~50% longer operational life |
| Tonnage Deurset| Discontinuous feeding due to bridging; inconsistent feed size.| Prescreening & heavyduty feeder ensures steady, optimized feed to crusher.| Up to ~25% higher sustained throughput |
| OnSite Setup Time| Componentbased delivery requiring significant assembly.| Preassembled modules reduce field connection work.| ~40% vinniger ontplooiing |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: Konfigureerbaar vanaf 50 aan 250 ton per uur (TPH).
Kragvereistes: Total installed power typically 150kW 400kW depending on configuration; 400V/50Hz of soos gespesifiseer.
Materiaalspesifikasies: Constructed from S355JR structural steel; crushing chambers lined with Mn18Cr2 or equivalent highabrasion steel.
Sleutel Fisiese Dimensies (Tipiese opstelling): Voer Hopper: 8m³; Primêre Breker Voer opening: 750mm x 500mm; Plantvoetspoor (LxW): ongeveer. 25m x 7m.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C; stofonderdrukkingstelselverbindings is standaard.

6. TOEPASSINGSSCENARIO'S

Steel Mill OnSite Processing | Uitdaging: A midsized steel mill faced rising landfill costs for blast furnace slag and needed to clear storage yards. Manual processing was too slow. Oplossing: Implementation of a midrange white label slag crusher plant with magnetic separation at the yard perimeter. Resultate: Achieved processing of 120 TPH; eliminated landfill fees; recovered over $75k annually in scrap metal sales; created saleable aggregate.

Independent Recycling Contractor Expansion Challenge An aggregate recycler sought to diversify into industrial byproducts but required a costeffective entry solution without premium branding costs.Solution Acquisition of a base model white label plant allowing them to apply their own brand Result Enabled service contracts with two local foundries increased overall site revenue by an estimated increased asset utilization

Foundry Byproduct Management Challenge A foundry's cupola slag was being sold at minimal value as mixed waste containing recoverable metallics Solution Installation of a compact white label crushing and screening circuit focused primarily on metal liberation Result Metal recovery increased yield by concentrated aggregate product commanded higher market price improving margin on byproduct

7 KOMMERSIËLE OORWEGINGS

White label plants offer significant value by eliminating brand premiums Pricing is tiered based on capacity and automation level

Tier Basic Model Includes primary jaw crusher grizzly feeder magnetic separator basic belt conveyors manual controls Ideal for lower volume or entrylevel applications
Tier Pro Model Adds secondary impactor vibrating screen after magnet PLC control panel dust suppression system For operations requiring specific product sizing
Tier Custom HighCapacity Model Includes larger feeders dual crushing stages advanced screening multiple magnets full automation package For highvolume dedicated processing facilities

Optional Features Radial stacker conveyor additional screening decks metal baler press advanced dust collection
Service Packages are available separately including commissioning spare parts kits preventive maintenance plans extended warranty
Financing Options can be facilitated through equipment financing partners offering lease or loan structures typically ranging from months

8 Gereelde vrae

What feedstock size can the plant accept
The primary crusher is configured based on your typical slab size Common feed openings accept material up tomms in dimension

How pure is the recovered metal
Field data shows the integrated crossbelt magnet typically extracts ferrous material at purity facilitating direct sale to scrap yards without further processing

Are these plants suitable for portable skidmounted use
Yes core designs are skidmounted allowing relocation between sites with appropriate haulage equipment some models offer trailer mounting

What is the expected lead time from order to commissioning
For standard configurations lead time averages weeks factoring in manufacturing testing disassembly shipment reassembly onsite commissioning varies

Can the plant process other materials like construction demolition waste
While robust it is optimized for abrasive slags Minor configuration changes can adapt it C D waste but throughput may differ from dedicated C D equipment