1. PYNPUNT GEDREWE OPENING

Managing slag byproduct is a persistent operational bottleneck with direct cost implications. Staan jy hierdie uitdagings in die gesig?
Hoë wegdoeningskoste & Aanspreeklikheid: Vullisterreingelde vir onbehandelde slak styg, en regulatoriese ondersoek na berging neem toe, creating both financial and environmental liability.
Ondoeltreffende materiaalherwinning: Valuable metallic content trapped within slag represents lost revenue and undermines raw material efficiency.
Downstream Processing Issues: Inconsistent, oversized slag material jams conveyors, damages equipment, and creates bottlenecks in your material handling circuit.
Multiple Equipment Dependency: Relying on separate, nonintegrated units for primary crushing, vertoning, and metal separation drives up capital costs and complicates maintenance.
Contractual Inflexibility: Sourcing a standard crusher often means adapting your process to the machine, not the other way around.

What if your slag handling could be transformed from a cost center into a controlled recovery operation? The solution lies in a purposeengineered system designed for this specific duty.

2. PRODUK OORSIG

A White Label Slag Crusher Plant is a complete, turnkey processing system manufactured under contract to your specifications and branded for your company. It is engineered to reduce slag from furnaces, ladles, or stockpiles into a precisely graded aggregate while maximizing ferrous metal recovery.

Operasionele werkvloei:
1. Voer & Voorafskerm: Slag is fed via loader or conveyor; an initial grizzly screen removes fine fractions to bypass the crusher, toenemende deurset.
2. Primêre groottevermindering: A robust crusher (tipies kakebeen of impakor) reduces large slag lumps to a manageable size, bevrydende ingebedde metaal.
3. Metaal skeiding & Herstel: Liberated metal is extracted via overhead magnetic separators positioned over discharge conveyors.
4. Finale grootte & Voorraad opgaar: Crushed material passes through a vibrating screen to ensure product specification; sized aggregate is conveyed to stockpiles.

Toepassingsomvang: Ideaal vir staalfabrieke, gieterye, metaalsmelters, and recycling facilities processing blast furnace (BF) slak, staal oond slak, or nonferrous slags with recoverable metal content.

Beperkings: Not designed for primary rock mining or extremely abrasive natural aggregates without specific configuration. Feed size and hardness parameters must be defined during engineering.

3. KERNKENMERKE

HeavyDuty Crusher Ontwerp | Tegniese basis: Highchrome wear parts & reinforced rotor/body | Bedryfsvoordeel: Withstands extreme abrasion and occasional tramp metal with reduced wear rates | ROI impak: Verleng komponent diens lewe deur 3050%, verlaging van kosteperton vir slytasieonderdele

Geïntegreerde magnetiese skeidingskring | Tegniese basis: Selfcleaning crossbelt magnets at strategic discharge points | Bedryfsvoordeel: Automatically extracts liberated ferrous metal continuously without manual intervention | ROI impak: Herstel 95%+ of free metal, converting waste to direct revenue stream

PLCB-gebaseerde beheerstelsel | Tegniese basis: Centralized automation with fault diagnostics and process interlocks | Bedryfsvoordeel: Stel enkeloperateur beheer van die hele aanleg moontlik; prevents jams and equipment damage | ROI impak: Reduces labor requirements and minimizes unplanned downtime due to operational errors

Modular Skid/Base Frame Construction | Tegniese basis: Preassembled structural modules with integrated walkways and ladders | Bedryfsvoordeel: Verminder werfinstallasietyd en siviele werkkoste aansienlik | ROI impak: Verkort installasie tyd met tot 40%, accelerating timetooperational status

Stofonderdrukkingstelsel | Tegniese basis: Strategically placed nozzles creating a micronlevel water curtain | Bedryfsvoordeel: Effectively controls dust at feed and transfer points, ensuring EPA compliance | ROI impak: Eliminates potential regulatory fines and creates a safer operator environment

Customizable Output Grading | Tegniese basis: Interchangeable screen meshes in a highfrequency vibrating screen | Bedryfsvoordeel: Produce multiple aggregate specifications (bv., 20mm, 40mm) from the same feed stock | ROI impak: Allows product diversification to meet different market demands or internal use cases.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (Generiese Crusher Plant) | White Label Slag Crusher Plant Solution | Voordeel |
| : | : | : | : |
| Metaalherwinningskoers (%)| 7080% (dependent on manual picking) | 95%+ (via integrated magnetic separation) | +1525% |
| Dra Deel Leeftyd (Ure) | ~500600 (standard manganese steel) | ~800900 (highchrome alloys) | +4050% |
| Installasie & Ingebruikneming Tyd (Weke) | 68 weke (field assembly required) | 34 weke (modulêre glipontwerp) | 50% |
| Stelsel Uptime (%)| ~85% (multiple component sources)| >92% (engineered compatibility) |>7% verbetering |
| Totale koste van eienaarskap (5Jaar skatting)| Hoër (frequent part changes, lower recovery)| Laer (optimized wear life, high recovery)| Aansienlike vermindering |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: Konfigureerbaar vanaf 10 TPH tot verby 150 TPH.
Voergrootte Maksimum: Up to 800mm lump slag.
Kragvereistes: Plant total dependent on configuration; typical range 150kW 450kW. Designed for 415V/3Phase/50Hz or clientspecified supply.
Crusher Core Options: Heavyduty jaw crusher (for high compression strength slag) or impact crusher with hydraulic assist (for better shaping & liberation).
Materiaalspesifikasies: Crusher liners in AR400 or higher; chutes and wear plates in minimum 10mm abrasionresistant steel; structural frames in IS2062.
Fisiese afmetings: Modular design variable; voorbeeld vir 'n 50 TPH plant footprint approx. 20m L x 8m W x 7m H.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 10°C tot +45°C; dust protection standard to IP55.

6. TOEPASSINGSSCENARIO'S

Integrated Steel Plant – Blast Furnace Slag

Uitdaging: A major mill faced rising landfill costs for BF slag and needed to create saleable aggregate for cement production while recovering residual iron.
Oplossing: Implementation of a configured white label plant with heavyduty jaw crusher and twostage magnetic separation.
Resultate: Achieved consistent 25mm aggregate product meeting SCM specifications; recovered over 8 tonnes of metallics per day for recycling back into BOF; landfill diversion reached 98%.

Ferroalloy Smelter – Silicomanganese Slag

Uitdaging: Abrasive SiMn slag was causing excessive wear on generic crushing equipment (<200 hours on hammers), creating high operating costs and unreliable supply of construction filler material.
Oplossing: Deployment of an impact crusherbased white label plant featuring specialized tungsten carbide tipped wear components.
Resultate: Wear part lifetime increased to over 650 ure; plant availability exceeded 90%; produced filler material met road subbase specifications consistently.

7. KOMMERSIËLE OORWEGINGS

White label manufacturing provides significant commercial flexibility:
Prysvlakke: Based on capacity and complexity – Basic Crushing Circuit → Crushing + Screening Module → Full Circuit with Metal Recovery & Outomatisering.
Opsionele kenmerke / Opgraderings: Dust encapsulation systems vs. suppression; advanced metal detectors; outomatiese smeerstelsels; afstandmonitering telematika.
Dienspakkette: Tiered offerings from basic documentation packs to comprehensive annual maintenance contracts with guaranteed response times and spare part holding agreements.
Finansieringsopsies: Through partner institutions – available as outright purchase, leasetoown agreements tailored to cash flow cycles typical in metallurgical industries.

8. Gereelde vrae

1. Q1 Can this plant be integrated with our existing material handling equipment?
Ja. As contract manufacturers we engineer transfer heights conveyor widths drive capacities control signals interfaces etc specifically match your upstream feeding downstream stacking systems

2 Q2 What is the expected operational impact on our current manpower?
Field data shows these automated plants typically require one trained operator per shift plus routine maintenance crew attention reducing reliance multiple manual laborers sorting feeding

3 Q3 How does the white label model affect lead time compared buying standard OEM model?
The contractual manufacturing process often reduces lead time because production scheduled dedicated slot based your approved drawings avoiding queue standard model production lines Engineering phase however remains critical path

4 Q4 Are performance guarantees provided?
Yes performance guarantees covering throughput final product grading metal recovery rate are stipulated contract based agreed feed characteristics These validated during factory acceptance testing FAT site commissioning

5 Q5 What are the key commercial terms regarding payment intellectual property?
Standard terms involve staged payments linked design approval manufacturing milestones shipment Typically all design drawings IP related your specific configuration remain your property manufacturer retains rights base engineering designs