Targeted Solutions for Primary Crushing Inefficiency: The White Label JC5000 Jaw Crusher

Are you managing consistent bottlenecks at the primary crushing stage? Operational challenges with your initial size reduction directly cascade downstream, impacting overall plant throughput and profitability. Algemene pynpunte sluit in:
Oormatige stilstand vir instandhouding: Frequent liner changes and unplanned stops for wedge adjustment can cost over 150 ure se verlore produksie jaarliks.
Onvoorspelbare drakoste: Variable feed material leads to uneven jaw plate wear, shortening service life and increasing your costpertonne.
Capacity Limitations Under Load: Does your current crusher maintain rated throughput when processing hard, abrasive feed or during peak demand, or does it become a constraint?
High Energy Consumption for Output: Inefficient crushing chambers and drive systems result in disproportionate power draw for the product yielded.
Safety and Adjustment Complexity: Handleiding, timeintensive adjustment processes increase operator risk and machine downtime.

The White Label JC5000 Jaw Crusher is engineered to address these exact operational and financial challenges. Hierdie swaardiens, singletoggle jaw crusher is designed for highcapacity primary crushing in mining, steengroef, and largescale demolition recycling applications. Its workflow is built for reliability: (1) Consistent feed enters the deep, nie-verstikkende breekkamer; (2) The aggressive elliptical jaw motion ensures high reduction ratio and minimizes slabby product; (3) Hydraulic setting adjustment allows for precise CSS changes under load in minutes; (4) The robust discharge conveyor efficiently removes crushed material; (5) Integrated safety and monitoring systems protect both the asset and your team.

Kernkenmerke: Ingenieurswese vir Operasionele Superioriteit

Hidrouliese skakelaar & Aanpassingstelsel | Tegniese basis: Dualaktiewe hidrouliese silinders vervang meganiese skakelplate | Bedryfsvoordeel: Aktiveer veilige, rapid CSS adjustment and provides automatic overload protection by releasing to clear tramp metal | ROI impak: Verminder verstellingstyd met tot 80% and prevents costly damage to crusher internals.

Diep simmetriese breekkamer | Tegniese basis: Optimized nip angle and long crushing stroke geometry | Bedryfsvoordeel: Maximizes capacity and promotes a uniform wear pattern across jaw dies, dienslewe verleng | ROI impak: Increases liner utilization by an estimated 1525%, directly lowering wear part cost per tonne.

HeavyDuty Roller Bearing Design | Tegniese basis: Sferiese selfbelynde rollaers op die hoofas | Bedryfsvoordeel: Ondersteun hoë radiale en stootbelastings met groter doeltreffendheid as tradisionele bronslaers | ROI impak: Verminder wrywingsverliese, lowering operational power consumption by approximately 58%.

Boute hoofraamkonstruksie | Tegniese basis: Fabricated hightensile steel sections joined with machined flanges and bolts | Bedryfsvoordeel: Provides superior fatigue resistance versus welded frames and allows for easier transport and site assembly | ROI impak: Enhances longterm structural integrity, reducing lifetime maintenance costs associated with frame stress fractures.

Integrated PLCBased Control & Monitering | Tegniese basis: Centralized system tracking bearing temperature, hidrouliese druk, and drive motor amps | Bedryfsvoordeel: Gives operators realtime insight into crusher health and performance parameters for predictive maintenance | ROI impak: Facilitates conditionbased maintenance scheduling, katastrofiese mislukkings te voorkom.

Competitive Advantages of the White Label JC5000

| Prestasie-metriek | Bedryfstandaard (Vergelykbare klas) | White Label JC5000 oplossing | Voordeel |
| : | : | : | : |
| Gemiddelde Liner Life (Skuur graniet) | ~120,000 tonnes | ~150,000 tonnes | +25% Verbetering |
| CSS-aanpassingstyd (Meganiese vs. Hidroulies) | 24 ure (bemanning van 2) | <10 minute (single operator) | ~95% Faster |
| Kragverbruik per ton gebreekte| 1.8 2.1 kWh/t | 1.65 1.75 kWh/t| Tot 10% Meer doeltreffend |
| Peak Operational Availability (Scheduled Maintenance)| 9294%| 96%+ Teiken| Significant Uptime Increase |

Based on field data from comparable hard rock applications.

Tegniese spesifikasies

Voer opening: 1400mm x 1000 mm (55" x 40")
Maksimum voergrootte: ~850mm lump size
Geslote kant-instelling (CSS) Reeks: 125mm 250 mm
Kapasiteitsreeks: 450 750 ton per uur (afhanklik van voermateriaal & CSS)
Dryfkragvereiste: 200 kW / Up to Tier IV Final / Stage V diesel electric option
Hoofraamkonstruksie: Hoësterkte gelaste staalplaat met spanningsverligte vervaardiging
Jaw Die materiaal: Premium mangaanstaal (14%18% opsioneel)
Geskatte Bedryfsgewig: ~62 000 kg
Omgewingsbedryfsreeks: Standard design from 20°C to +40°C ambient; special lubrication & heating packages available.

Toepassingsscenario's

Hard Rock Quarry Uitbreiding

Uitdaging: A granite quarry needed to increase primary circuit throughput by 30% but was constrained by an older crusher's frequent blockages and slow wear part replacement.
Oplossing: Implementation of a White Label JC5000 Jaw Crusher with its deep chamber design and hydraulic toggle system.
Resultate: Achieved a sustained 32% increase in average hourly tonnage. Liner changeout times reduced by twothirds due to improved access and hydraulic assistance.

Grootskaalse C&D Herwinningsfasiliteit

Uitdaging: Processing highly variable reinforced concrete demolition waste caused unpredictable shock loads and premature bearing failures in existing equipment.
Oplossing: Deployment of the JC5000 with its heavyduty roller bearings integrated overload protection via the hydraulic toggle.
Resultate: Virtual elimination of unscheduled downtime from tramp steel or uncrushables. Bearing service life extended significantly due to superior shock load absorption.

Kommersiële oorwegings

The White Label JC5000 Jaw Crusher is offered as a capital solution focused on longterm operational payback. Pricing is structured around core configuration:
Basistoerustingvlak: Sluit breker in, motor dryf, starter equipment, basiese PLC-kontroles.
Operational Ready Tier (Mees algemene): Adds onboard dust suppression system integrated metal detector/discharge belt magnet package advanced automation interface.
Optional features include skidmounted or modular designs custom discharge conveyor lengths special wear material grades automated lubrication systems extended warranty packages.
Comprehensive service agreements are available covering scheduled maintenance parts supply (with guaranteed performance metrics for wear parts) afstand diagnostiese ondersteuning. Financing options including leasetoown capital loans are provided through accredited partners to align investment with production revenue streams.

Gereelde Vrae

V1: Is the JC5000 compatible with our existing secondary/tertiary crushing circuit?
Yes industry testing demonstrates its product gradation curve is consistent with standard primary jaw output making it suitable as a direct replacement unit within most aggregate mineral processing circuits proper feed bin interface should be reviewed

V2 Wat is die verwagte impak op ons algehele aanleg se energieverbruik?
Field data shows a net improvement due to the crushers higher efficiency However total plant impact depends on downstream processes Consult our engineering team for a systemlevel analysis based on your specific flow sheet

Q3 How does the hydraulic toggle system affect longterm maintenance costs?
It reduces costs significantly While requiring routine hydraulic fluid checks it eliminates mechanical toggle plate replacement expenses reduces labor hours drastically lowers risk of major damage from uncrushables providing a clear positive ROI

V4 Watter kommersiële bepalings is beskikbaar as direkte aankoop?
We offer several models including operating leases that preserve capital financing plans that tie payments to machine runtime monitored via telemetry Our goal is to structure an agreement that matches your cash flow profile

V5 Watter opleiding word vir ons bedryfspan verskaf?
Commissioning includes comprehensive handson training covering operation daily checks safe CSS adjustment procedures basic troubleshooting We provide detailed digital manuals video resources