1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou totale produksiemarges? Vir aanlegbestuurders en kontrakteurs, the performance of a primary impact crusher directly dictates profitability. Algemene uitdagings sluit in:
Hoë slytasie-onderdeelkoste: Frequent replacement of blow bars and wear liners halts production and creates significant, recurring expense.
Ongeskeduleerde stilstand: Unplanned maintenance for wear part changes or component failure disrupts entire material flow schedules.
Inkonsekwente produkgradering: Fluktuasies in voermateriaal kan lei tot afwykende produk, resulting in recrushing or rejected loads.
Beperkte toepassingsbuigsaamheid: A crusher that cannot efficiently handle a range of materials (bv., herwonne beton, asfalt, kalksteen) limits business opportunities.
Oormatige energieverbruik: Inefficient crushing chambers and drive systems inflate your perton operating cost.

Die sentrale vraag is: hoe bereik jy konsekwent, highvolume reduction with lower costperton and greater operational control? The answer lies in the engineering priorities built into a modern white label impact crusher.

2. PRODUK OORSIG

A white label impact crusher is a heavyduty, horizontal shaft impactor (HSI) designed for primary and secondary reduction of aggregates, beton, asfalt, en industriële minerale. Engineered for private labeling by equipment distributors, it provides core OEMlevel performance with configurable branding.

Operasionele werkvloei:
1. Voerinname: Material is loaded into a large capacity feed hopper, directed onto an adjustable primary feeder apron.
2. Versnelling & Impak: Material enters the robust rotor assembly, where it is accelerated by massive hammers (blaasstawe) and hurled against adjustable primary and secondary impact aprons (gordyne).
3. Grootte beheer & Hersirkulasie: Crushed material exits through the adjustable gap between the rotor and the aprons. Oversize material can be recirculated via a return conveyor for closedcircuit operation.
4. Produk ontslag: Sized aggregate is discharged onto the main product conveyor for stockpiling or further processing.

Toepassingsomvang & Beperkings:
Omvang: Ideaal vir kalksteen, herwonne beton & asfalt (RCA), sloop puin, slak, en ander medium tot harde skuurmiddels. Effective in both stationary plants and mobile tracked configurations.
Beperkings: Not suitable for highly abrasive igneous rock (bv., graniet, val rots) as a primary option without accepting higher wear costs. Less effective than compression crushers (jaws/cones) for producing slabby products.

3. KERNKENMERKE

Hidrouliese verstellingstelsel | Tegniese basis: Centralized hydraulic cylinders controlling apron positioning | Bedryfsvoordeel: Laat operateurs toe om produkgradasie aan te pas of blokkasies binne minute van 'n afgeleë stasie af te verwyder, without manual shim changes | ROI impak: Verminder verstellingstyd met tot 80%, verhoging van plant beskikbaarheid.

Monoblok Rotor Ontwerp | Tegniese basis: Solid steel rotor disc forged from a single piece | Bedryfsvoordeel: Provides exceptional rotational mass for high inertia crushing and eliminates risks of disc separation under heavy load | ROI impak: Increases rotor service life by 23x versus bolted designs, deferring major capital rebuild costs.

QuickChange Wear Part System | Tegniese basis: Wedgelocked blow bars and toolless access doors | Bedryfsvoordeel: Enires blow bar sets can be reversed or replaced by a twoperson crew in under two hours | ROI impak: Cuts labor time per changeout by over 60%, die instandhoudingskoste per bedryfsuur direk te verlaag.

MultiPosition Aprons | Tegniese basis: Primary and secondary aprons with multiple indexed positions even after wear | Bedryfsvoordeel: Maintains optimal impact angle and crushing chamber geometry as wear parts degrade, ensuring consistent product shape | ROI impak: Delivers more saleable product between wear part cycles, improving yield.

HeavyDuty Bearing Housing | Tegniese basis: Spherical roller bearings housed in a rigid, singlepiece steel cartridge | Bedryfsvoordeel: Isolates bearings from frame stress and vibration; features integrated temperature sensors for condition monitoring | ROI impak: Prevents catastrophic bearing failure—a leading cause of extended downtime—enabling predictive maintenance.

Direkte aandrywingstelsel | Tegniese basis: Fluid coupling or Vbelt drive connected directly to the rotor shaft | Bedryfsvoordeel: Smooths startup torque peaks, beskerm die motor teen skokbelasting, and allows for finetuning of rotor speed via sheave changes | ROI impak: Improves motor longevity and energy transfer efficiency under variable load conditions.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (EntryLevel HSI) | White Label Impact Crusher Solution | Voordeel (% verbetering) |
| : | : | : | : |
| Blow Bar Life (in RCA) | 15,000 20,000 ton per stel | 25,000 35,000 tons per set with optimized alloy & ontwerp| +40% aan +75% |
| Average Downtime per Wear Change| 46 ure (manual adjustment/shimming)| <2 ure (hydraulic adjustment/wedge lock)| 60% aan 70% |
| Energieverbruik per Ton Uitset| Higher kWh/ton due to inefficient chamber design| Lower kWh/ton via optimized rotor kinetics & direkte aandrywing| Velddata wys 1015% verbetering |
| Produkvormkonsekwentheid (Kubusiteit-indeks)| Variable with apron wear; requires frequent manual adjustment| Maintained within ±5% via multiposition aprons & hydraulic control| Significant reduction in offspec product |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: model afhanklik; van 150 TPH aan 600+ TPH van gebreekte aggregaat.
Rotor deursnee & Breedte: From Ø1000mm x 1000mm to Ø1500mm x 2000mm.
Dryfkragvereistes: Electric motor options from 200 kW (250 HP) aan 500 kW (650 HP).
Voer opening Grootte: Up to 1000mm x 1200mm to accept large feed material.
Sleutel materiaal spesifikasies: Rotor constructed from hightensile steel forgings; blaasstawe beskikbaar in verskeie legerings (Chromium ceramic insert; Hoë Chrome; Martensietiese staal); abrasionresistant steel liners throughout internal housing.
Fisiese afmetings (Tipiese groot model): Ongeveer. Lengte: 3.5m; Breedte: 2.8m; Hoogte: 2.5m (slegs breker).
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C; stofverseëlde laers standaard.

6. TOEPASSINGSSCENARIO'S

Herwonne Beton & Asphalt Processing Plant | Uitdaging: A midAtlantic recycling yard faced excessive wear costs from tramp metal in C&D debris and needed faster changeover times between concrete and asphalt crushing to meet tight project schedules.| Oplossing: Implementation of our white label impact crusher equipped with ultrawearresistant ceramic blow bars and the quickchange wedge system.| Resultate: Blow bar life increased by over 50%. Changeover time between material types reduced from one full shift to under two hours. This improved plant utilization by an estimated 18%, allowing more contract bids to be accepted.

Limestone Quarry Primary Crushing Circuit Upgrade Challenge An existing jawcone circuit was bottlenecked on peak demand days requiring higher primary throughput without increasing footprint or adding major conveyors Solution A highcapacity white label impact crusher was installed as the primary unit taking runofquarry feed replacing the jaw crusher Results Throughput increased by 30 due to higher reduction ratio in single pass Plant managers reported energy savings per ton compared to old twostage primary system

Portable Contract Crushing Fleet Challenge A contracting company needed uniform reliable performance across their fleet of portable crushing spreads to simplify operator training parts inventoryand maintenance forecasting Solution Standardization on three sizesof white label impactcrushersfor all theirtrackmountedplants Results Reduced parts inventorybycarrying commonwearparts across units Maintenance procedures became identical cutting training time Fleet uptime improved due tomore predictable service intervals

7 KOMMERSIËLE OORWEGINGS

Equipment pricing tiers are structured based on size capacityand standard feature sets providing optionsfrom baseline reliabilityto fully automated configurations

Opsionele kenmerke sluit in
Hydraulic apron assistfor fine tuning
Advanced automation packagewith PLC controlfor liner wear monitoringand performance optimization
Dust suppression system integration kit
Specialty alloywear parts packagesfor specific materials

Dienspakkette beskikbaar
Standard warrantycovering partsand laborfor defined period
Extended protection plansfor major componentsrotor bearings
Onsite commissioningand operator training
Pre negotiated wear part kitswith guaranteed pricing

Financing Options White label impactcrushers canbe acquired throughcapital equipment loansoperating leasesor rental topurchase agreements tailoredto cash flow requirements

8 Gereelde vrae

Whatis themaximumfeed sizeformodel XLC300 The maximum recommendedfeed sizeis mmto ensure optimal performanceand protectthe rotorfrom excessive shockloads

Can thisimpactcrusher replacemyexistingjawcone circuit In manyaggregate andrecycling applications yes An HSIcan offerhigher reductionin onepass simplifyingthe circuit layout Operational data shouldbe reviewedto confirm suitabilityfor your specificmaterial

How doeshydraulic apron adjustmenttranslate topractical benefits It allowsyour operatorsto compensatefor wearmaintainproduct specand clearjams quicklyfrom groundlevel This directly reducesdowntimeandincreasesplant safety

Arewearparts readilyavailable givenitsa white labelproduct Yes Corewear partsblow barsapron linersare standardizedand manufacturedto common specifications Theyare heldin regionalstocking warehousesfor rapid delivery minimizingyour inventoryburden

Whatisthetypical leadtimefor delivery Standard modelsare typicallyavailable within weeksfrom order confirmation Customconfigurations mayrequire additional timebasedon optionalfeaturesselected

Do youprovideperformanceguarantees Yes we provide guaranteedcapacity ratingsbasedon defined feedmaterial characteristicsas wellas mechanical warrantyterms outlinedin the commercialagreement