1. PYNPUNT GEDREWE OPENING

Are you managing gold ore processing operations burdened by inconsistent throughput, spiraal instandhoudingskoste, and unpredictable recovery rates? The primary crushing stage sets the tone for your entire mineral processing circuit. Inefficient or unreliable crushing equipment directly translates to:
Bottlenecked Throughput: Inconsistent feed size to your SAG/Ball mill, limiting overall plant capacity and leaving revenue on the table.
Excessive Operational Cost: Gereelde voering veranderinge, ongeskeduleerde stilstand vir herstelwerk, and high energy consumption per ton crushed erode profit margins.
Metal Recovery Compromise: Poorly calibrated or worn crushing chambers can generate excessive fines or nonliberated particles, negatively impacting downstream cyanidation or gravity recovery circuits.

Is your current primary crusher a source of constant operational friction? Wat sou 'n 1520% improvement in overall plant availability mean for your annual production targets? Die oplossing begin met die keuse van 'n robuuste, precisionengineered white label gold ore crushing equipment platform designed for maximum uptime and optimal particle size distribution.

2. PRODUK OORSIG

Our white label gold ore crushing equipment comprises heavyduty primary jaw crushers and secondary cone crushers engineered specifically for the abrasive and often highclay content of goldbearing ores. These units form the core of a reliable comminution circuit.

Operasionele werkvloei:
1. Primêre vermindering: ROM (RunofMine) gold ore is fed into a rugged jaw crusher, reducing large material to a manageable 68 inch product.
2. Sekondêre verplettering: The primary crushed ore is conveyed to a highperformance cone crusher for further reduction to the target size (tipies 3/4" aan 1/2") suitable for milling feed.
3. Materiaalhantering: Integrated discharge conveyors and surge bins ensure consistent material flow to downstream processes, preventing chokefeeding or starvation.

Toepassingsomvang & Beperkings:
Omvang: Ideaal vir harde rots gouderts (kwarts are, sulfied geassosieer), alluvial deposit processing plants, and heap leach preparation circuits requiring consistent, controlled crushing.
Beperkings: Not designed as standalone units for ultrafine grinding; feed material must be prescreened to remove oversized tramp metal beyond crusher design limits.

3. KERNKENMERKE

HeavyDuty Mangaan-staalvoerings | Tegniese basis: Austenitiese mangaanstaal verhard onder impak | Bedryfsvoordeel: Liner life increased by up to 30% in vergelyking met standaard legerings, reducing changeout frequency and maintenance labor hours. | ROI impak: Lower consumable cost per ton crushed and increased crusher availability.

HidroPneumatiese Tramp Release System | Tegniese basis: Automated hydraulic clearing with nitrogen accumulator backup | Bedryfsvoordeel: Protects crusher from catastrophic damage due to uncrushable material (bv., stray drill steel) in onder 2 sekondes, sonder handmatige ingryping. | ROI impak: Eliminates costly repairs to shafts and main frame; prevents associated production line stoppages of 8+ ure.

Veranderlike spoed ry (VSD) Verenigbaarheid | Tegniese basis: Integrated motor mounting and control system architecture for VSDs | Bedryfsvoordeel: Allows operators to finetune eccentric speed and stroke to match ore hardness and feed gradation in realtime for optimal particle shape. | ROI impak: Improves downstream grinding circuit efficiency by up to 5%, directly reducing energyintensive milling costs.

Gesentraliseerde outomatiese smeerstelsel | Tegniese basis: Programmable singlepoint lubrication unit with feedinterlock capability | Bedryfsvoordeel: Ensures precise, scheduled lubrication of all critical bearings without requiring operator entry into hazardous areas. | ROI impak: Verleng die dienslewe van die dra met gemiddeld 40%, preventing unplanned failures that cause extended downtime.

Modulêre slytasieonderdeelontwerp | Tegniese basis: Segmented liner plates and standardized fastening systems | Bedryfsvoordeel: Enables partial liner replacement and reduces the physical weight handled by maintenance crews during changeouts from multiton sections to subton modules. | ROI impak: Verminder die stilstandtyd vir die vervanging van die voering met ongeveer 25% and lowers required crane capacity on site.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard Norm | Our White Label Gold Ore Crushing Solution | Gedokumenteerde voordeel |
| : | : | : | : |
| Beskikbaarheid (Geskeduleerde looptyd) | 9294% | 9698% | +4% verbetering |
| Tonnage Crushed per Liner Set (Kaakbeen) | Based on abrasive quartz ore @ 12k MTONs| 15.5k MTONs (gem.)| +29% verbetering |
| Spesifieke energieverbruik (kWh/t) | Wissel volgens erts; benchmark = 0.85 kWh/t| 0.72 kWh/t (gem.)| 15% verbetering |
| Gemiddelde tyd tussen mislukking (MTBF) Laers| ~2 000 uur| >2,800 ure| +40% verbetering |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: Konfigureerbaar vanaf 150 TPH tot verby 1,200 TPH primêre vergruiskringe.
Kragvereistes: Primêre kakebeenbrekers van 90 kW aan 250 kW; Sekondêre kegelbrekers van 132 kW aan 400 kW. Ontwerp vir globale spanningstandaarde (50/60 Hz).
Materiaalspesifikasies: Highstrength fabricated steel mainframes (ASTM A36); Austenitiese mangaan staal dra voerings (ASTM A128 Graad B3/B4); Forged alloy steel eccentric shafts.
Fisiese afmetings (Sample Jaw Crusher): Voer wat oopmaak tot 60" x 80"; Total installed footprint approximately 8m L x 4m W x 5m H.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +50°C; stofverseëlde laers; opsionele Arktiese of tropiese pakkette beskikbaar.

6. TOEPASSINGSSCENARIO'S

Hard Rock Underground Myn Uitbreiding

Uitdaging: An existing underground operation expanding its mill capacity required a surface primary crushing station that could handle variable, highgrade quartz vein ore without creating bottlenecks or excessive fines.
Oplossing: Implementation of a modular white label primary jaw crusher with an integrated grizzly feeder and VSD control.
Resultate: Konsekwent bereik 6" product at 450 TPH; Meuldeurset het met 18%; Boetes generasie (10mm) was reduced by 22%, optimizing leach kinetics.

Alluvial/Heap Leach Operation

Uitdaging: A heap leach facility faced high maintenance costs and erratic runtimes with its aging crushandscreen plant feeding multiple leach pads.
Oplossing: Deployment of a simplified secondary cone crusher circuit focused on producing a uniform 1/2" product ideal for percolation.
Resultate: Plant beskikbaarheid het toegeneem vanaf 85% aan 96%; Maintenance costs per ton decreased by 35%; Consistent crush size improved overall gold recovery from the pads by an estimated 3%.

7. KOMMERSIËLE OORWEGINGS

Our white label model provides significant value while allowing you to maintain your brand identity.

Prysvlakke: Gebaseer op kapasiteit (TPH) rating and selected feature packages (Standaard, HighAvailability, Pasgemaak).
Opsionele kenmerke: Outomatiese slytasiemoniteringstelsels, advanced vibration sensing packages, skidmounted modular designs for faster installation.
Dienspakkette: Tiered plans include Preventive Maintenance Kits, Diagnostiese ondersteuning op afstand, OnDemand Velddiens Tegnikus versending.
Finansieringsopsies: Flexible capital expenditure solutions available through partners including equipment leasing with upgrade options and projectbased financing.

8.Gereelde vrae

V1: Are these crushers compatible with my existing conveyor system and plant layout?
A1: Ja. Our engineering team provides comprehensive interface drawings based on your existing layout constraints during the quotation process. Standard discharge heights and conveyor flange mounts ensure integration is straightforward.

V2:Wat is die tipiese deurlooptyd vanaf bestellingplasing?
A2:Crushers are builttoorder with lead times ranging from 1422 weeks depending on model complexity.We maintain stock of common wear parts kits which can ship within 48 ure

V3:What kind of performance guarantee do you provide?
A3 We guarantee rated throughput capacity based on agreedupon feed material specifications along with structural integrity warranties on major components Performance is backed by documented factory testing reports

Q4 How does the white label program work regarding technical support?
A4 You receive full OEMlevel technical documentation installation manuals parts lists direct access our engineering support team Your customers interact solely with you we operate as your manufacturing partner

Q5 Can this equipment handle wet sticky claybound ores common in some gold deposits?
A5 Yes specific design features like large material passing capacities nonchoke fed profiles optional rock box hoppers address sticky ores We will review your specific ore characteristics recommend optimal configuration

Q6 What are the key differences between your Standard HighAvailability packages?
A6 The HighAvailability package includes centralized automated greasing premium bearing specifications enhanced tramp metal protection systems It is designed operations where planned maintenance windows are extremely limited

Q7 Do you offer training our operations maintenance crews?
A7 Comprehensive training programs are available covering safe operation routine maintenance troubleshooting procedures This can be delivered at installation site via certified trainers