1. PYNPUNT GEDREWE OPENING

Are your gold processing operations constrained by inconsistent throughput, buitensporige onderhoudskoste, and unpredictable recovery rates? Die primêre verpletteringsfase gee die toon aan vir jou hele herstelkring, and suboptimal equipment here creates cascading inefficiencies. Oorweeg hierdie algemene uitdagings:
Hoë bedryfskoste: Gereelde voering veranderinge, onverwagte laersfoute, and high energy consumption per ton crushed directly erode profit margins.
Ongeskeduleerde stilstand: Equipment not engineered for abrasive gold ores succumbs to premature wear, halting your milling circuit and costing thousands per hour in lost production.
Bottlenecked Throughput: Inadequate feed opening or capacity limits your plant’s ability to process highergrade runs or expanded tonnage, capping revenue potential.
Poorly Sized Feed: Inconsistent product sizing from the primary stage overloads secondary crushers and reduces grinding circuit efficiency and overall gold recovery.

Is your current primary crushing solution a reliable asset or a persistent cost center? The right white label gold ore crushing equipment is a strategic investment to resolve these issues.

2. PRODUK OORSIG

Our white label gold ore crushing equipment comprises robust, heavyduty jaw crushers engineered specifically for the demanding primary reduction of runofmine (ROM) gouddraende rots. These units are designed to accept large feed material (tipies tot 80% of the gape) en lewer 'n konsekwente, coarse product for conveyor transport to downstream processing.

Operasionele werkvloei:
1. ROM ore is fed via dump truck or loader into the crusher’s vibrating grizzly feeder (VGFF VGF), which scalps out fine material to bypass the crush chamber.
2. Oversize material enters the deep crushing chamber where a highstrength manganese steel jaw plate exerts immense compressive force.
3. The crushed product discharges onto the main plant conveyor at a preset closedside setting (CSS), ensuring predictable sizing.
4. Advanced hydraulic systems allow for quick adjustment of the CSS and safe clearing of blockages without manual intervention.

Toepassingsomvang: Ideaal vir harde rots gouderts (kwarts are, sulfiedhoudende rots), alluvial deposit operations requiring lump reduction, and as the primary unit in fixed or semimobile crushing plants.

Beperkings: Not suitable for direct wet crushing or as a standalone solution for final product sizing; requires integration with a conveying system and secondary/tertiary crushing stages for most mill feed specifications.

3. KERNKENMERKE

Diep verpletterende kamer | Tegniese basis: Geoptimaliseerde kneephoek en lang lineêre slag | Bedryfsvoordeel: Maak hoë reduksieverhoudings in 'n enkele pas moontlik, increasing effective capacity and reducing load on downstream equipment | ROI impak: Lower total system power draw and reduced capital outlay for secondary stage sizing

HeavyDuty raamkonstruksie | Tegniese basis: Vervaardig van hoë-sterkte staalplaat met versterkte spanningspunte | Bedryfsvoordeel: Bied uitsonderlike duursaamheid teen skokladings van onbreekbare materiaal, minimizing frame fatigue and cracking | ROI impak: Verlengde strukturele lewe gemeet in dekades, protecting core capital investment

Hidrouliese skakelaar & Aanpassingstelsel | Tegniese basis: Dualaktiewe hidrouliese silinders vervang meganiese skakelplate | Bedryfsvoordeel: Enables remote adjustment of crusher gap setting and provides automated overload protection by releasing under uncrushable conditions | ROI impak: Verminder uitskakelingstyd met tot 70% compared to manual shim systems and prevents catastrophic damage from tramp metal

Slijtvaste kakebeen sterf | Tegniese basis: Premium mangaanstaallegering met geoptimaliseerde tandprofielontwerp | Bedryfsvoordeel: Significantly extends wear life in highly abrasive quartz environments, maintaining optimal throughput longer | ROI impak: Reduces consumable costs per ton crushed by 2540% based on field data versus standard profiles

Integrated Vibration Monitoring Points | Tegniese basis: Strategically placed sensor pads for periodic or continuous monitoring | Bedryfsvoordeel: Allows maintenance teams to track bearing condition and mechanical balance, facilitating predictive maintenance scheduling | ROI impak: Voorkom onbeplande mislukkings, vertaal na >95% planned availability

Gesentraliseerde smeerstelsel | Tegniese basis: Automated lubrication lines routed to all major bearing points from a single access station | Bedryfsvoordeel: Ensures critical components are reliably lubricated during operation, enhancing bearing life and reducing manual labor risk | ROI impak: Verhoog die gemiddelde tyd tussen mislukkings (MTBF) for bearings by approximately 30%

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard | Our White Label Gold Ore Crushing Solution | Voordeel (% Verbetering) |
|||||
| Beskikbaarheid (Optyd) | 8892% | >95% | +4% aan +7% |
| Mangaan Dra Life | 120,000 150,000 ton | 180,000 220,000 ton | +40% |
| Energieverbruik | Standard motor rating for given throughput | Optimized kinematics reduce peak load demand | 12% per ton fyngemaak |
| ChangeOut Downtime (Voeringe)| 812 ure | 46 ure met hidrouliese bystand | 50% |
| Deurvloeikonsekwentheid | +/ 15% variance over liner life | +/ 7% variance due to chamber & profiel ontwerp | +53% meer konsekwent |

5. TEGNIESE SPESIFIKASIES

Modelreeks kapasiteit: 200 1,800 ton per uur (TPH), depending on feed size and material density.
Voer opening: Van 800mm x 600mm tot 1500mm x 1200mm.
Kragvereistes: Elektriese dryfmotors van 75 kW aan 250 kW; configured for hightorque startup.
Materiaalspesifikasies: Hoë-sterkte staal raam; ASTM A128 Grade B3/B4 manganese steel jaw dies; gesmede legeringstaal eksentrieke skag; swaardiens sferiese rollaers.
Fisiese afmetings (Tipiese model): Ongeveer. Lengte: 4.5m; Breedte: 3.2m; Hoogte: 3.5m (voerder uitgesluit).
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C; stofverseëlde laers; suitable for altitudes up to 3,000 meter.

6. TOEPASSINGSSCENARIO'S

West African HardRock Mine

Challenge A midtier operator faced excessive downtime every 68 weeks for manual jaw plate gap adjustment and frequent bearing seizures due to dust ingress in their primary crusher.
Solution Implementation of our white label jaw crusher with full hydraulic toggle adjustment and a centralized multipoint greasing system with improved seals.
Results Planned availability increased from 86% aan 94%. Maintenance intervals extended by over two months annually through faster adjustments alone.

North American Heap Leach Operation

Challenge A contractor needed higher primary throughput without increasing plant footprint or secondary crusher size to handle a new ore body with variable hardness.
Solution Installation of a deepchamber jaw crusher variant offering a higher reduction ratio in the primary stage.
Results Primary throughput increased by ~18%, delivering optimally sized feed directly into existing secondary cone crushers without modification.

7. KOMMERSIËLE OORWEGINGS

Our white label gold ore crushing equipment is offered under flexible commercial terms tailored for B2B procurement:

Prysvlakke: Based on capacity rating and optional feature packages (Basis / Prestasie / Premie).
Opsionele kenmerke: Integrated metal detection systems, automated lubrication systems with monitoring, special wear liners for highsulphide ores,
skidmounted configurations.
Dienspakkette: Choose from basic commissioning support up to comprehensive multiyear planned maintenance agreements including parts discounts,
geskeduleerde inspeksies,
en prioriteit tegniese ondersteuning.
Finansieringsopsies: We work with partner financial institutions
to offer competitive equipment leasing structures,
huurdorp-programme,
or project financing solutions that align with your capital expenditure cycles.

8. Gereelde vrae

Q1 Are these crushers compatible with my existing plant conveyors and feeders?
A1 Ja,
they are engineered
using industrystandard mounting configurations
discharge heights,
They can be integrated into both new greenfield sites
brownfield plant upgrades
V2 Wat is die verwagte operasionele impak op my kragtrekking?
A2 Field data shows our optimized kinematics can reduce specific energy consumption per ton crushed by approximately compared traditional designs leading lower overall operating costs
Q3 What commercial terms are standard?
A3 We typically operate on FOB Incoterms with payment structured as down payment against proforma invoice balance before shipment Extended terms may be available subject credit approval
Q4 How long does implementation take from order commissioning?
A4 For standard models lead time is typically weeks Delivery installation scheduling depends final site readiness our engineers can provide detailed project timeline upon request
Q5 Do you provide wear parts after initial purchase?
A5 Yes we maintain full supply critical wear spare parts including jaw dies side plates toggle seats bearings ensuring ongoing support throughout equipment lifecycle