Stone Quarry Crushing Plant Vervaardiger Spesifikasie

Stone Quarry Crushing Plant Manufacturer Specification

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Targeted Stone Quarry Crushing Plant Solutions for Maximized Aggregate Production 1. PYNPUNT GEDREWE OPENING Die bestuur van 'n klipgroef-breekaanleg behels konstante druk om uitset te balanseer, koste, en betroubaarheid. Algemene operasionele uitdagings sluit in: Ongeskeduleerde stilstand: Bearing failures in crushers or conveyor faults can halt production for 824 ure, costing thousands in lost revenue and idle…

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Targeted Stone Quarry Crushing Plant Solutions for Maximized Aggregate Production

1. PYNPUNT GEDREWE OPENING

Die bestuur van 'n klipgroef-breekaanleg behels konstante druk om uitset te balanseer, koste, en betroubaarheid. Algemene operasionele uitdagings sluit in:
Ongeskeduleerde stilstand: Bearing failures in crushers or conveyor faults can halt production for 824 ure, costing thousands in lost revenue and idle labor.
Inkonsekwente produkgradering: Poorly calibrated or worn crushing stages yield offspec aggregate, lei tot produkverwerping, kostes te verminder, en verminderde kliëntevertroue.
Hoë PerTon bedryfskoste: Spiking energy consumption from inefficient crushing circuits and frequent replacement of wear parts directly erode profit margins.
Safety and Dust Compliance: Handvoeding, excessive fugitive dust, and unsafe access points for maintenance create regulatory risks and potential site violations.

Are your current equipment choices contributing to these issues? Hoe sou a 1520% reduction in costperton impact your annual profitability? The specification of your primary crushing plant is the foundational decision that determines this outcome.

2. PRODUK OORSIG

This specification details a stationary primary stone quarry crushing plant engineered for highvolume production of construction aggregates (kalksteen, graniet, basalt). The plant is centered on a heavyduty jaw crusher or gyratory crusher as the primary reduction unit.

Operasionele werkvloei:
1. Primêre voeding: Dump trucks deposit shot rock into a reinforced steel apron feeder, which regulates material flow to the primary crusher.
2. Primêre verplettering: The primary crusher reduces the large feed material (tot 1000 mm) tot 'n hanteerbare grootte (tipies onder 200 mm).
3. Primêre sifting & Oordra: Gebreekte materiaal word na 'n primêre skerm vervoer (scalper) which removes fines and bypasses sub150mm material directly to secondary stockpiles or circuits.
4. Secondary Circuit Feed: Oversize material from the primary screen is conveyed to secondary cone crushers for further reduction (not included in base scope).

Toepassingsomvang & Beperkings:
Omvang: Ideaal vir hoëtonnage steengroefbedrywighede (>500 ton per uur), die vervaardiging van basismateriaal, spoor ballas, and aggregate feed for asphalt/concrete plants.
Beperkings: Nie ontwerp vir die verwerking van hoogs skuurerts nie (bv., takoniet) without specific liner specifications. Site requires stable, leveled ground with adequate foundation engineering.

3. KERNKENMERKE

HeavyDuty Voorskootvoerder | Tegniese basis: Overlapping manganese steel flights on rugged chains | Bedryfsvoordeel: Handles direct dump truck impacts, regulates erratic feed for consistent crusher chokefeed | ROI impak: Protects crusher from shock loads, extends liner life by up to 20%, ensures optimal crushing cavity fill

Hidrostatiese Crusher Drive | Tegniese basis: Direct drive system with variable hydraulic motors | Bedryfsvoordeel: Enables smooth startup under full load, omkeerbare werking om blokkasies te verwyder | ROI impak: Reduces mechanical stress by 40% in vergelyking met tradisionele V-riemaandrywings, lowering failure risk and associated downtime costs

Modular Main Frame | Tegniese basis: Fabricated steel sections with precision machined locating pads | Bedryfsvoordeel: Simplifies transport and onsite assembly; allows for future relocation | ROI impak: Verkort installasie tyd met tot 30%, reducing project commissioning costs and accelerating timetorevenue

Gesentraliseerde smering & PLC beheer stelsel | Tegniese basis: Automated lubrication points with system diagnostics integrated into plant PLC | Bedryfsvoordeel: Verseker dat kritieke laers behoorlike smering ontvang sonder handmatige ingryping; verskaf intydse operasionele data | ROI impak: Voorkom duur laer mislukkings, reduces daily operator maintenance time by an estimated 2 hours per shift

BoltOn Wear Liners & Toegang tot platforms | Tegniese basis: Standardized liner profiles with bolton design and full perimeter safety platforms | Bedryfsvoordeel: Maak veiliger moontlik, faster liner changes; improves technician access for routine inspections | ROI impak: Reduces liner changeout downtime by up to 50% teenoor gelaste ontwerpe, die beskikbaarheid van plante direk verhoog

4. MEDEDINGENDE VOORDELE

5. TEGNIESE SPESIFIKASIES

Kapasiteitgradering: Konfigureerbaar vanaf 500 aan 1,500 ton per uur (TPH), afhangende van voermateriaal hardheid (Bond Werk Indeks) en verlangde produkgrootte.
Kragvereistes: Primary plant motor total ~300450 kW. Requires dedicated highvoltage supply (bv., 6.6kV) with softstart or VFD capability.
Materiaalspesifikasies:
Crusher Liners: Mangaan staal (1418%), optional chrome iron or ceramic composites for highly abrasive rock.
Hoofraamkonstruksie: ASTM A36 Steel with reinforced stress zones.
Vervoerband: Minimum EP630/4 rated for impact resistance.
Fisiese afmetings (Ongeveer): Feed Hopper Volume: 40m³; Primary Crusher Footprint: 8m x 5m; Overall Plant Length (~60m including feed conveyor).
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C. Dust suppression spray system standard at transfer points.

6. TOEPASSINGSSCENARIO'S

Granite Quarry Expansion in Southeast Asia

Uitdaging: Existing jaw crusher could not meet new 800 TPH target due to frequent overheating and excessive wear on toggle plates. Stilstand oorskry 10 ure maandeliks.
Oplossing: Implementation of a new primary stone quarry crushing plant with a larger jaw crusher featuring a forcedfeed lubrication system and enhanced kinematics.
Resultate: Throughput sustained at 820 TPH. Liner life increased by over two weeks per set. Monthly unplanned downtime reduced to under two hours. Stone Quarry Crushing Plant Vervaardiger Spesifikasie

Limestone Aggregate Producer Facing New Regulations

Uitdaging: Need to reduce particulate emissions across the site while increasing final product yield of chip sizes for asphalt production.
Oplossing: Installation of an enclosed primary crushing plant with integrated dust collection shrouds at all transfer points and a precise scalping screen configuration.
Resultate: Fugitive dust at the primary stage reduced by over an estimated estimated estimated estimated estimated estimated estimated estimated estimated estimated . Yield of valuable chipsized product increased by approximately approximately approximately approximately approximately .

7. KOMMERSIËLE OORWEGINGS

Our stone quarry crushing plants are offered in three tiers:
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