Stone Crusher Plant Manufacturer Catalog

Kort beskrywing:

1. PYNPUNTGEDRIVE OPENING Is stygende bedryfskoste en onvoorspelbare stilstand wat jou totale produksiemarges erodeer? Plant managers and engineering contractors consistently face critical challenges in primary crushing operations: oormatige verbruik van slytasiedele van skuurvoermateriaal, unplanned stoppages due to tramp metal or uncrushables, and inconsistent feed rates that create bottlenecks downstream. Hierdie kwessies …

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1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou totale produksiemarges? Plant managers and engineering contractors consistently face critical challenges in primary crushing operations: oormatige verbruik van slytasiedele van skuurvoermateriaal, unplanned stoppages due to tramp metal or uncrushables, and inconsistent feed rates that create bottlenecks downstream. These issues directly translate to high maintenance labor costs, verlore produksie-ure, and compromised final product gradation.

What if your primary crusher could actively protect itself from damage? Hoe sou a 20% reduction in liner wear change your annual operating budget? Can your current setup maintain optimal throughput with varying feed sizes and hardness? Die oplossing lê nie net in 'n breker nie, but in an integrated primary crushing station engineered for resilience and control.

2. PRODUK OORSIG

Die APC Series Primary Jaw Crusher Station is 'n swaardiens, fixedplant solution designed for the first reduction of hard rock and ores. This turnkey module integrates the crusher, vibrerende grizzly feeder, and onboard walkways into a single, preassembled unit for streamlined installation.

Operasionele werkvloei:
1. Voer & Skulpering: Runofmine material is deposited onto the integral vibratory grizzly feeder, wat fyn ondermaatse materiaal uithaal om die breker te omseil, improving overall efficiency.
2. Primêre vermindering: Oversize material is directed into the robust jaw crusher chamber, where a steep nip angle and aggressive crushing action reduce material to a predetermined top size.
3. ,Ontslag & Transport: Crushed product is discharged onto the main plant conveyor belt for transport to secondary crushing or stockpiling.

Toepassingsomvang: Ideaal vir harde rock (graniet, basalt), skuurerts, and recycled concrete in largescale quarrying, mynbou, en totale produksie.
Beperkings: Nie geskik vir taai nie, clayrich materials without prior feeding/scalping modifications. Maximum feed size is constrained by the specific model's grizzly opening and jaw dimensions.

3. KERNKENMERKE

Hidrouliese skakelaar & Aanpassingstelsel | Tegniese basis: Dualaktiewe hidrouliese silinders vervang meganiese skakelplate. | Bedryfsvoordeel: Aktiveer veilige, remote adjustment of the crusher closed side setting (CSS) for quick product size changes and provides automatic clearing of chamber blockages in minutes versus hours. | ROI impak: Verminder stilstand vir roetine-aanpassings met tot 70% and eliminates manual shim handling.
HeavyDuty-vervaardigde basisraam | Tegniese basis: Unibody construction from hightensile steel with integral motor mounts. | Bedryfsvoordeel: Elimineer wanbelyningskwessies, reduces structural stress points, and provides a stable platform that minimizes vibration transmission. | ROI impak: Extends bearing life, verminder fondamentvereistes, and lowers longterm structural maintenance costs.
Integrated Grizzly Feeder with Bypass Chute | Tegniese basis: Stepped grizzly sections with adjustable slope and gap settings. | Bedryfsvoordeel: Optimizes crusher efficiency by removing fines prior to crushing, kamerslytasie te verminder en verpakking te voorkom. The bypass chute directs fines directly to the product conveyor. | ROI impak: Increases total system throughput by 815% by relieving the crusher of unnecessary work on smaller material.
Geblus & Getemperde kakebeen sterf | Tegniese basis: Manganese steel dies subjected to controlled heat treatment for optimal hardnesstoughness balance. | Bedryfsvoordeel: Provides exceptional resistance to abrasion and fatigue cracking in highimpact crushing conditions. | ROI impak: Velddata toon 'n tipiese 2030% increase in liner life over standard manganese dies, direk verlaagde koste perton vir slytasie dele.
Gesentraliseerde smering & PLC Control Interface | Tegniese basis: Automated lubrication points routed to a single station with PLC monitoring of crusher parameters. | Bedryfsvoordeel: Ensures consistent bearing lubrication, vereenvoudig roetine-onderhoudkontroles, and allows operators to monitor power draw and alarms from a central location. | ROI impak: Prevents premature bearing failure—a major cause of unplanned downtime—and reduces daily walkaround time for technicians.

4. MEDEDINGENDE VOORDELE

<
>|<+/ 7% fluktuasie
(stable power draw & optimized cavity)| verby 50% meer konsekwente uitset |

5.TEGNIESE SPESIFIKASIES (APC1208 Model Example)

Kapasiteit / Gradering: Tot 750 MTPH, dependent on feed material type and closed side setting.
Crusher Aperture: 1200mm x 800 mm (48" x 32") voer opening.
Kragvereistes: Crusher drive: 160 kW elektriese motor; Feeder drive: 11 kW elektriese motor; Hidrouliese stelsel: 7.5 kW power pack.
Materiaalspesifikasies: Hoofraam: ST52 steel; Kaak sterf: V&T Manganese Steel (14%18%); Wangborde: AR400 abrasionresistant steel.
Fisiese afmetings (LxBxH): Module approx.:12m x 3m x4m
Omgewingsbedryfsreeks: Designed for ambient temperatures from 20°C to +45°C with standard lubrication; optional hightemperature or arctic packages available.

_(Metrieke ton per uur)_

6\. TOEPASSINGSSCENARIO'S

Uitbreiding van granietsteengroef

Uitdaging:
A Southeastern US quarry expanding its primary circuit faced frequent jaw crusher stalls due to occasional oversized slabs exceeding the rated feed size,
leading to costly downtime
and damaged components.

Oplossing:
Implementation of an APC1208 Primary Jaw Crusher Station equipped with the hydraulic toggle system
and reinforced deck on the grizzly feeder.

Resultate:
The hydraulic system allowed operators
to clear blockages caused by oversized slabs in under five minutes without entering
the chamber.Productivity logs show a reduction
in blockagerelated downtime from an average of18 hours per month
to less than2 hours,
safeguarding quarterly production targets

Base Course Production for Highway Project

Uitdaging:
A contractor on a fixedprice highway project needed
to meet strict particle shape specifications
for base course material while processing highly variable riverrun gravel containing abrasive sand content.Wear costs were unpredictable

Oplossing:
A portable version of
the APC series Primary Jaw Crusher was deployed onsite,
utilizing its CSS adjustment capability
and Q&T jaw dies

Resultate:
The ability
to make quick CSS adjustments ensured consistent product gradation despite variable feed.The specialized jaw dies demonstrated a22%
increase in life span compared
to previous equipment used on similar material.This predictability allowed accurate forecasting of wear part costs for the project duration

7\. KOMMERSIËLE OORWEGINGS

Toerustingprysvlakke is gestruktureer rondom deursetkapasiteit:

Vlak 1(APC806):UpTo350MTPH–Idealfor midsized quarries or satellite sites

Vlak 2(APC1208):UpTo750MTPH–Standardfor largescale aggregate production

Vlak 3(APC1510):UpTo1200MTPH–Forhighvolume mining or major infrastructure projects

Opsionele kenmerke sluit in:

Stofonderdrukking spuitstelsels,

Heavyduty skid basesfor portable configurations,

Automated wear monitoring sensors,

Extended warranty packages covering major components

Dienspakkette:

Platinum(5Jare):Sluit geskeduleerde inspeksies in,
preferential parts dispatch,
and annual mechanical audits Stone Crusher Plant Manufacturer Catalog

Goud(3Jare):Scheduled inspectionsand discounted parts

Silwer(1Jaar):Standard warranty extensionwith inspection

Finansieringsopsies:

Flexible leasetoown agreements through partner financial institutions are available,
typically structured over36–60months.Capital expenditure(KAPEX)
versus operational expenditure(OPEX)
models can be discussed based on your company's financial strategy

FAQ-afdeling

V1:Whatis themaximum recommended compressive strengthof feedmaterialforthe APCseries?

A1:The APCseriesis engineeredfor materials witha compressive strengthupTo350MPa.For harder materials or specific ore types,a technical reviewis recommendedtoselectthe optimal chamber geometryandlinermaterial

V2:Canthe integratedstationbe retrofittedintoan existingplantlayout?

A2:The modular designallowsfor integrationinto both newand existing circuits.Foundation drawingsandfeed/discharge heightsare providedfor engineering reviewbyyour contractorstoensure compatibilitywithyour currentconveyor systems

V3:Whatisthe typical leadtimefrom orderto commissioning?

A3.For standard configurationsleadtimesrange from20–24weeksdependingon model tierand current manufacturing scheduleExpedited optionsmay be available subjectto inquiry

Q4.Howdoesthe hydraulic toggle systemimpact routine maintenance?

A4.It significantly simplifiesit.The systemremoves themechanical riskassociatedwith traditional toggle platesLubrication pointsare centralizedReducing daily check timesfor operatorsbyan estimated30% Stone Crusher Plant Manufacturer Catalog

Q5.Are training resourcesprovidedfor our operationsandmaintenance crews?

A5.Comprehensive trainingis includedwith everysaleThis comprises onsite commissioning trainingbyour field engineersas wellas access todetailed digital manualsandschematicsthrougha dedicated customer portal