1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou winsmarges vir sand en gruis? Commercial operators consistently face critical challenges: inefficient material classification leading to product rejection, excessive wear from abrasive feed, hoë energieverbruik per ton verwerk, and unplanned maintenance halting entire production lines. Hierdie kwessies het 'n direkte impak op jou winspunt. How can you increase throughput without expanding your footprint? What solutions exist to reduce the total cost of ownership for your core processing equipment? Is your current operation optimized for the varying feed conditions typical in aggregate mining? The answer lies not just in equipment, but in precisionengineered systems designed for the specific demands of sand gravel mining.

2. PRODUK OORSIG

Hierdie produkreeks sluit swaardiens in Sand Gravel Mining Screens, specifically highfrequency vibrating screens and trommel screens engineered for classification, skulpering, and dewatering in aggregate processing plants. Die operasionele werkvloei is vaartbelyn: 1) Feed material is uniformly distributed onto the screen deck; 2) Hoë frekwensie, lowamplitude vibration stratifies and conveys material; 3) Precise aperture sizing separates particles into specified aggregates (bv., oormaat, produk, boetes); 4) Sized fractions are discharged onto designated conveyors. This equipment is applied in primary screening after crushing, final product sizing, and washing/scrubbing circuits. It is not designed as a standalone crusher or for extremeduty slag or metallic ore processing without specific configuration.

3. KERNKENMERKE

Patented NonBlind Mesh System | Tegniese basis: Multitensioned, interlocked polyurethane screen panels with reinforced apertures | Bedryfsvoordeel: Dramatically reduces pegging and blinding from moist, claybound materials, konstante deurset te handhaaf | ROI impak: Velddata wys tot 'n 40% reduction in screen changeout downtime and a 15% increase in effective screening area utilization.

Modular Deck Vibration System | Tegniese basis: Independently driven, externally mounted vibration motors per deck section | Bedryfsvoordeel: Allows for adjustable stroke and frequency on individual decks to handle varying material profiles within a single machine | ROI impak: Enables processing of blended feeds without performance loss, improving yield by an average of 812% as per industry testing.

Skuurbestande voeringpakket | Tegniese basis: Bolton wear liners manufactured from AR400 steel at all critical contact points | Bedryfsvoordeel: Beskerm die hoofraamstruktuur teen skuurslytasie, extending the structural life of the equipment by years | ROI impak: Eliminates costly frame repair or replacement, reducing lifetime capital expenditure by a documented 25%.

Gesentraliseerde smering & Toestandsmoniteringspunte | Tegniese basis: Manifolded lubrication lines leading to all major bearing points with integrated sensor ports | Bedryfsvoordeel: Your maintenance team can perform routine servicing safely and in minutes rather than hours | ROI impak: Reduces scheduled maintenance windows by 60% and provides data for predictive maintenance, avoiding catastrophic bearing failures.

Lae profiel, HighStrength Side Plate Design | Tegniese basis: Eindige Element Analise (FEA)optimized steel plates with reinforced crossmembers | Bedryfsvoordeel: Provides exceptional structural integrity for highcapacity loads while minimizing overall machine height for easier integration into existing plants | ROI impak: Lowers installation costs and simplifies feed hopper design.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard | Our Sand Gravel Mining Screen Solution | Voordeel (% verbetering) |
| : | : | : | : |
| Lewensduur van skermpaneel (Skuurgruis) | 450 600 Ure | 850 1100 Ure | +89% |
| Energieverbruik per ton verwerk | ~0.45 kWh/t | ~0.33 kWh/t | 27% |
| Gemiddelde tyd tussen onderhoud (Vibrating Unit) | 1,200 Ure | 2,000 Ure | +67% |
| Siftingsdoeltreffendheid (for 5mm separation) | 8892% Doeltreffendheid| Konsekwent >95% Doeltreffendheid| +57 Persentasiepunte |

5. TEGNIESE SPESIFIKASIES

Kapasiteit/gradering: Modelle wissel van 200 aan 1,200 metrieke ton per uur (TPH), afhangende van diafragmagrootte en materiaaldigtheid.
Kragvereistes: Elektriese motor dryf vanaf 15 kW aan 55 kW per vibrasie-eenheid; plantstandard threephase power.
Materiaalspesifikasies: Mainframe constructed from highyield strength carbon steel; side plates are 20mm minimum thickness; screen panels available in polyurethane, rubber, of geweefde draad.
Fisiese afmetings: Typical footprint ranges from (L)6m x (W)2.5m x (H)1.8m aan (L)10m x (W)3.5m x (H)2.5m.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +50°C; stofbeskermde laers; IP65 rating on vibration motor enclosures.

6. TOEPASSINGSSCENARIO'S

Aggregate Producer – Variable Feed Composition Challenge |
Uitdaging: A large pit operation faced constant yield fluctuations due to natural variance in clay content within the deposit, leading to frequent screen blinding and offspec product.
Oplossing: Implementation of our highfrequency screens with nonblind polyurethane panels and adjustable deck vibration.
Resultate: Siftingsdoeltreffendheid gestabiliseer by >96%, eliminating product rejection due to sizing. Jaarlikse produksie het met 'n geraamde toegeneem 18,000 tons without additional crushing capacity.

Portable Crushing & Screening Contractor |
Uitdaging: Rapid setup/teardown times were critical for profitability, but traditional screens required complex anchoring and alignment.
Oplossing: Deployment of a prewired, skidmounted screening plant featuring our lowprofile screen with integrated jacking legs.
Resultate: Plant mobilization time reduced from 8 ure tot onder 3 hours per site. The robust design also reduced structural fatigue failures by over 70% jaar oor jaar.

7. KOMMERSIËLE OORWEGINGS

Our sand gravel mining screens are offered in three primary tiers:
1. Standaarddiens: For consistent feed material <500 TPH kapasiteit.
2. Swaardiens: Vir hoëtonnage-operasies (>500 TPH) or highly abrasive feeds; includes full abrasion package.
3. Modular Skid Plant: Fully integrated screening station with feed conveyor and discharge conveyors.

Optional features include dust encapsulation covers , spray bar systems for washing applications , and advanced vibration monitoring sensors . We offer comprehensive service packages from basic preventative maintenance plans to fullsite operational support . Financing options include equipment leasing through partners , milestonebased project financing , and rentaltoown structures to aid cash flow management.

8.Gereelde vrae

V1: Is this equipment compatible with our existing crushing plant layout?
A1: Ons ingenieurspan bied uitleghersieningsdienste. The modular design allows adaptation to most standard conveyor heights and feed arrangements.

V2: Wat is die verwagte impak op ons operasionele arbeidsvereistes?
A2: The automated lubrication system reduces manual greasing labor by approximately two hours daily per screen unit.

V3: How does the pricing compare to refurbishing our current screens?
A3: While upfront capital differs casebycase , total cost analysis over a fiveyear period typically shows a net saving due to reduced downtime , laer energieverbruik , minimal structural repairs , which often outweighs refurbishment costs repeated multiple times .

V4:What lead times can we expect on a new unit?
A4 Lead times vary by model complexity Standard Duty units are typically available within weeks while fully customized Heavy Duty or skid mounted plants require week manufacturing schedules

Q5 Do you provide wear parts for other OEMs' equipment ?
A5 Yes we manufacture compatible high performance screen panels tensioning systems wear liners designed as direct replacements often offering superior lifespan

Q6 What training is provided for our operations team ?
A6 We include comprehensive onsite commissioning training covering operation routine inspection safety procedures troubleshooting guides

Q7 Can you assist with environmental compliance related noise dust ?
A7 All units are designed meet common regulatory thresholds Optional enclosures spray systems further mitigate emissions specific site requirements