1. PYNPUNT GEDREWE OPENING

Are you managing crushing operations while navigating increasingly stringent environmental and safety regulations? The pressure to maintain productivity while ensuring full compliance can create significant operational friction. Algemene uitdagings sluit in:

Regulerende afsluitingsrisiko: Noncompliant machinery can lead to enforced downtime, duur boetes, and project delays during regulatory inspections.
Komponent mislukking & Besoedeling: The use of restricted hazardous substances (soos lood, kadmium, kwik) in machine components can lead to premature failure and poses longterm environmental liability at your site.
Voorsieningsketting ontwrigting: Sourcing replacement parts that meet global compliance standards (RoHS, BEREIK) can be difficult, extending maintenance cycles.
Market Access Limitations: Without verifiably compliant equipment, exporting processed materials or operating in regulated regions becomes a complex barrier.

How do you select a stone crusher that delivers uncompromising performance while definitively eliminating these compliance risks from your operation?

2. PRODUK OORSIG

Ons RoHS-voldoende klipbrekermasjien is a heavyduty primary or secondary crusher engineered for the rigorous reduction of granite, basalt, kalksteen, en ander aggregate. It is manufactured entirely without the use of substances restricted under the RoHS 3 opdrag (2011/65/EU), providing assured compliance for operations targeting European and other regulated markets.

Operasionele werkvloei:
1. Voerinname: Raw material is loaded into the vibration feeder hopper.
2. Grootte verkleining: Material enters the crushing chamber where a highinertia rotor drives hammers or jaws against fixed breaker plates.
3. Gradasiebeheer: Crushed material passes through an adjustable grate or gap setting at the chamber's base, finale produkgrootte te bepaal.
4. Ontslag & Transport: Sized aggregate is discharged onto a conveyor system for stockpiling or direct transfer to secondary processing stages.

Toepassingsomvang: Ideal for stationary plants and mobile crushing setups in quarrying, mynbou, bouafval herwinning, and road base production.

Beperkings: Not designed for grinding to ultrafine powders (<5mm may require additional screening/crushing stages). Maksimum voergrootte is afhanklik van modelkeuse.

3. KERNKENMERKE

RoHS3 Verified Construction | Tegniese basis: Full Material Declaration (FMD) & Substance Analysis | Bedryfsvoordeel: Eliminates regulatory risk and simplifies audit documentation | ROI impak: Vermy potensiële boetes tot 4% of annual turnover (per EU regulation) and prevents compliancerelated downtime.

Gevorderde Draerhuisontwerp | Tegniese basis: Sealedforlife lubrication with hightemperature polymers free from restricted stabilizers | Bedryfsvoordeel: Reduces lubrication points by 40%, extending service intervals to over 2,000 ure | ROI impak: Lowers annual lubricant costs and reduces manual maintenance labor by approximately 15%.

CorrosionResistant Electrical System | Tegniese basis: Leadfree soldering on PCBs and cadmiumfree coatings on all wiring conduits | Bedryfsvoordeel: Enhances reliability in highhumidity environments, reducing electrical faultrelated stoppages | ROI impak: Velddata toon a 30% reduction in electrical component failures over a 5year lifecycle.

Optimized Kinetic Energy Rotor | Tegniese basis: Computermodeled inertia profile using RoHScompliant alloy steels | Bedryfsvoordeel: Maintains consistent crushing momentum with lower RPMs, improving energy efficiency and reducing wear | ROI impak: Documented power consumption savings of 812% compared to nonoptimized standard models.

Modulêre slytasie-komponentstelsel | Tegniese basis: Interchangeable breaker plates/blow bars mounted on standardized holders free from restricted substances | Bedryfsvoordeel: Enables faster component replacement (30% reduction in changeout time) using compliant parts from multiple certified suppliers | ROI impak: Cuts inventory costs for wear parts by maintaining modular spares and reduces crusher downtime during maintenance.

Geïntegreerde stofonderdrukkingsspruitstuk | Tegniese basis: Preplumbed ports compatible with water spray or dry fog systems using compliant seals/piping | Bedryfsvoordeel: Facilitates easy connection to dust control systems, helping operations meet airborne particulate regulations (bv., SILA) van dag een af | ROI impak: Reduces retrofitting costs by up to 20% and accelerates plant commissioning.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Industry Standard Challenge | Our RoHS Compliant Stone Crusher Solution | Gedokumenteerde voordeel |
| : | : | : | : |
| Gemiddelde tyd tussen mislukking (Elektries)| Component corrosion/failure in 1824 months due to noncompliant materials.| Use of halogenfree cables & leadfree solder extends component life.| +45% improvement in electrical system reliability. |
| Dra Deel Vervangingstyd| Complex disassembly required due to integrated nonmodular designs.| Gestandaardiseer, modular wear assembly system.| Downtime reduced by approximately 30%. |
| Energieverbruik per ton gebreekte| Inefficient rotor designs require higher RPMs for equivalent output.| Optimized kinetic energy rotor maintains force at lower power draw.| 812% lower kWh/tonne consumption. |
| Regulatory Documentation Provision| Often requires lengthy supplier verification and thirdparty testing.| Full Material Declaration (FMD) & Certificate of Compliance provided exworks.| Compliance verification time reduced from weeks to days. |

5. TEGNIESE SPESIFIKASIES

Modelreeks kapasiteit: 50 800 ton per uur (TPH), depending on feed material and product size setting.
Kragvereistes: Elektriese motor ry vanaf 75 kW aan 400 kW. All motors supplied are IE3 efficiency class or higher with RoHScompliant insulation systems.
Materiaalspesifikasies: All steel alloys are documented as free from restricted substances; wear components use chromiumbased alloys without cadmium or hexavalent chromium coatings; hydraulic hoses are phthalatefree.
Fisiese afmetings (Example Model RC200): Voer opening: 1,500mm x 1 200 mm; Vervoer gewig: ~48 000 kg; Length/Width/Height varies with configuration.
Omgewingsbedryfsreeks: Omgewingstemperatuurreeks: 20°C tot +45°C; Electrical enclosures rated to IP65 for dust and water ingress protection.

6. TOEPASSINGSSCENARIO'S

European Aggregate Producer Exporting to EU Infrastructure Projects

Uitdaging: A quarry operator faced exclusion from tender shortlists due to an inability to provide proof of machinery RoHS compliance for new EUfunded road construction projects.
Oplossing: Implementation of a primary RoHS Compliant Jaw Crusher as the cornerstone of a new processing line.
Resultate: Provided full compliance documentation with bid submissions. Successfully secured two major contracts worth €15M+ annually and reduced internal compliance auditing time by an estimated 70%.

Konstruksie & Sloop Afval Herwinningsaanleg

Uitdaging: A C&D recycler experienced frequent electrical faults and sought to eliminate environmental liability concerns associated with older crushing equipment containing noncompliant components.
Oplossing: Retrofitted their secondary crushing stage with our RoHS Compliant Impact Crusher.
Resultate: Electrical system reliability improved immediately. The plant enhanced its green certification profile, enabling it to command a premium price for its recycled aggregates from environmentallyconscious buyers.

7. KOMMERSIËLE OORWEGINGS

Prysvlakke: Pricing is structured based on capacity (TPH) and specific crushing technology (Jaw vs. Impak). Entrylevel models for midrange capacity start at a competitive position within the premium compliant machinery segment.
Opsionele kenmerke: Options include integrated metal detection systems with compliant components, automated gap adjustment hydraulics, proprietary ceramic wear liners for highly abrasive material,
and advanced vibration monitoring sensors.
Dienspakkette: Kies uit Basiese Waarborg (12 maande), Extended Performance Coverage (tot 36 months on core components), or a Comprehensive Planned Maintenance Program including annual compliance documentation updates.
Finansieringsopsies: We work with international export credit agencies and equipment financing partners familiar with capital investments in compliant industrial machinery.

Gereelde vrae

1. How do you verify and document RoHS compliance?
We provide a manufacturer's Certificate of Compliance supported by batchspecific Full Material Declarations (FMDs) from our supply chain. Critical components can be supplied with thirdparty test reports upon request.

2. Does using compliant materials affect the durability or performance of the crusher?
Nee. Engineering focus has shifted toward advanced alloy steels and composite materials that meet or exceed the mechanical properties of traditional materials while adhering to substance restrictions.

3.What happens if I need a replacement part? Are all spares also guaranteed compliant?
Ja. Our entire spare parts inventory is managed under the same substance control protocol as new machines ensuring ongoing compliance throughout the equipment's operational life

4.Can this machine integrate into my existing noncompliant crushing circuit?
Yes mechanically operationally it functions identically Integration focuses on power supply dust suppression hookups conveyor interfaces which are standard

5.Are there financing advantages associated with purchasing environmentally compliant equipment?
In many regions green investment initiatives export financing programs offer favorable terms such as reduced interest rates or longer repayment periods for certified compliant industrial equipment