1. PYNPUNT GEDREWE OPENING

Managing a bulk material processing operation presents persistent challenges that directly impact your bottom line. When your primary crushing and screening equipment is not purposebuilt for highvolume, continuousduty applications, you face significant operational risks. Stry jy met:
Oormatige stilstand vir instandhouding? Gereelde voering veranderinge, dra mislukkings, and unscheduled stops can cost thousands per hour in lost production.
Inkonsekwente produkgradering? Fluctuating output sizes lead to rejected loads, herverwerkingskoste, en ontevrede kliënte.
Stygende bedryfskoste? Hoë energieverbruik per ton verwerk en die konstante behoefte aan vervangingsonderdele erodeer winsmarges.
Regulatory Compliance Headaches? Ensuring equipment meets environmental and safety standards like RoHS can complicate procurement and create supply chain vulnerabilities.
Skaalbaarheidsbeperkings? Inflexible systems struggle to adapt to changing feed material or increased production targets without major capital investment.

Die sentrale vraag vir aanlegbestuurders is dit: hoe kan jy betroubare bereik, hightonnage output while controlling lifecycle costs and maintaining strict compliance?

2. PRODUK OORSIG

This product line comprises a complete suite of RoHScompliant stationary and trackmounted crushing and screening plants engineered for bulk material processing. Designed for quarrying, mynbou, en grootskaalse konstruksieherwinning, these systems transform raw feed into precisely sized aggregates in a continuous workflow.

Operasionele werkvloei:
1. Primêre vermindering: Dumpfed material is crushed by a robust jaw or gyratory crusher.
2. Primêre sifting & Oordra: A vibrating grizzly feeder removes fines and directs oversize to the crusher, while prescreened material is conveyed onward.
3. Sekondêre verplettering & Sifting: Material is further reduced by a cone or impact crusher and then classified by size on multideck screens.
4. Voorraad opgaar: Correctly sized products are conveyed to designated stockpiles via radial or stacker conveyors.

Toepassingsomvang: Ideaal vir hoëvolume produksie van aggregate (kalksteen, graniet), slak verwerking, and demolition concrete recycling. Beperkings: Nie ontwerp vir ultrafyn maal nie (onder 5 mm) or processing highly abrasive materials without specific, hardened liner options.

3. KERNKENMERKE

Gevorderde kamerontwerp | Tegniese basis: Rekenaargemodelleerde kinematika en geoptimaliseerde kneephoeke | Bedryfsvoordeel: Consistent reduction ratio with lower risk of bridging or choking, even with irregular feed | ROI impak: Tot 15% higher throughput with reduced idle time

DirectDrive Crusher Systems | Tegniese basis: Uitskakeling van V-rieme en verwante komponente | Bedryfsvoordeel: More efficient power transfer, reduced maintenance points, and quieter operation | ROI impak: Velddata wys 58% lower energy consumption per ton crushed

Eenvormige PLC-beheerstelsel | Tegniese basis: Centralized automation with realtime monitoring of load, druk, en temperatuur | Bedryfsvoordeel: Operators can optimize performance from a single station; automated safety shutdowns protect components | ROI impak: Reduces diagnostic time by an average of 30% and prevents major mechanical damage

RoHSCompliant Component Sourcing | Tegniese basis: Strategic procurement of electrical systems, hidroulika, and wear parts verified free of restricted hazardous substances (Pb, Hg, Cd, ens.) | Bedryfsvoordeel: Futureproofs your asset against tightening regulations; simplifies endoflife disposal/recycling | ROI impak: Mitigates risk of costly retrofits or compliance penalties in regulated markets

Modulêre skerm & Conveyor Setup | Tegniese basis: Bolttogether sections with standardized components | Bedryfsvoordeel: Enables rapid reconfiguration for different product specs or easier transport between sites | ROI impak: Reduces plant reconfiguration downtime by up to 40% in vergelyking met gelaste strukture

Geïntegreerde stofonderdrukkingsspruitstuk | Tegniese basis: Pressurized spray bars at key transfer points synchronized with conveyor operation | Bedryfsvoordeel: Verminder deeltjies in die lug aansienlik, die verbetering van terreinveiligheid en omgewingsvoldoening | ROI Impact Lowers water usage by 25% versus manual spraying and avoids potential fines for emissions violations

Common Platform Serviceability | Technical Basis Shared grease banks centralized lube points toolfree access panels on sister models|Operational Benefit Technicians perform routine checks faster reducing exposure to maintenance hazards|ROI Impact Increases planned maintenance efficiency cutting labor hours per service event by an estimated 20%

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard | Our RoHSCompliant Crushing & Siftingsoplossing | Voordeel (% verbetering) |
|||||
| MTBF (Gemiddelde tyd tussen mislukkings) Laers | ~1 200 ure |>1 800 ure |>50% verbetering |
| Energieverbruik (kWh/ton verwerk) | Wissel baie; basislyn = 100% |8% |8% vermindering |
| Gemiddelde lynwisseltyd (Primêre kakebeen) 46 ure |3 ure |33% vinniger |
| Voldoeningsdokumentasie & Traceability Certificate provided at shipment Full material declaration dossier per component supplied Risk mitigation |
| Sound Power Level at 10m ~110 dBA 5 dBA vermindering |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: Konfigureerbaar vanaf 200 oor 1 200 metrieke ton per uur.
Kragvereistes: Primêre plant opsies van 150 kW aan 450 kW totale gekoppelde las; designed for heavyduty industrial grid connection.
Materiaalspesifikasies: Crusher jaws/mantles available in Mn18% steel standard; optional Mn22% or ceramic composites for extreme abrasion Mainframe constructed from hightensile S355 steel
Fisiese afmetings (Voorbeeld Primêr + Secondary Station): Approx length x width x height varies significantly by configuration Trackmounted options typically under L16m x W3m x H4m transport mode
Environmental Operating Range Ambient temperature 20°C to +45°C Dust humidity rated IP65 for electrical enclosures Designed for continuous outdoor operation

6. TOEPASSINGSSCENARIO'S

Granite Quarry Expansion Challenge A quarry needed to increase output by35to meet a new highway contract but faced space constraints permitting delaysfor new fixed infrastructureand concerns about noise levels near the property line Solution Implementationof a tieredtrackmountedRoHScompliantcrushingandscreeningplantwith primary jaw secondary coneand tripledeck screen The fully electric drive system allowed connectionto the site's existing power supply Results The plant was operational within5daysof delivery achievinga sustained throughputof550tph Product cubicity exceeded specification reducing rejectionsby12 Noise levels remained within strict local limits avoiding permit issues

Konstruksie & Demolition Waste Recycling Challenge A largescale C&D recycler experienced rapid wearfrom contaminated materials inconsistent feed caused frequent screen blindingand their urban location required stringent dust control Solution A heavydutyRoHScompliantimpact crusher plantwith prescreen magnetic separatorand integrated closedloop dust suppression systemwas deployed The system's hydraulic adjustment allowed quick response to varying feed composition Results Contaminant removal efficiency reached95 virtually eliminating downstream damage Metal recovery increased revenue streams Dust emissions were reducedto below measurable levels at the site boundary ensuring uninterrupted operations

7 KOMMERSIËLE OORWEGINGS

Pricing tiers are structured around throughput capacityand configuration complexity
Vlak I(200500 tph): Base stationaryor trackmounted singlestage plants
Vlak II(500900 tph): Multistage plantswith secondary crushingand advanced screening
Vlak III(900+ tph): Custom engineeredsystems with automation integration

Optional features include automated setting regulation(Outomatiese instellingsregulering) remote monitoring telematics packages hybrid diesel/electric drive optionsand specialized wear packages Commercial terms are availablefor bulk orders including fleet pricingfor multiple units Standard financing includes capital leaseoperating leaseor leasetoown structures through partnered institutions Service packages range from basic preventive maintenance plans(PMP)to comprehensive fullservice agreements covering parts laborand scheduled rebuilds

8 Gereelde vrae

Q Are theseRoHScompliantcrushingplants compatiblewith our existing conveyorsand feeders?
A Yes they are engineeredwith standard discharge heightsbelt widthsand control voltage interfaces Industrystandard IEC motor mountsand flanges ensure mechanical compatibility Control systems can be configuredto accept dry contact signals from your existing equipment

Q What is the expected impacton our operational energy costs?
A Based on field performance data directdrive systemsand efficient screen motion typically delivera5to10reductionin kWh consumedper ton of material processed comparedto older beltdriven designs Exact savings depend on your local power ratesand material hardness

Q How doesRoHS complianceaffectthe availabilityor costof spare parts?
A Our supply chainis fully auditedfor compliance Critical spare parts such as motors PLCsand hydraulic hosesare sourcedfrom compliant suppliersas standard Thereis no premiumfor compliant parts; they are integratedinto our standard pricing structure ensuring no cost penaltyfor responsible sourcing

Q Can we financethe equipmentas partof a larger plant upgrade?
A Yes project financingcan often bundle newcrushingandscreeningequipmentwith other infrastructureupgrades We work with several financial partnerswho specializein industrial asset financing Structures can be tailoredto matchyour project's cash flow profile including seasonal payment optionsfor some industries

V Watter opleiding word vir ons bedryfs- en instandhoudingspanne verskaf?
A Every delivery includesa comprehensiveonsite training program covering safe operation routine maintenance diagnostics troubleshooting procedures Training manualsare providedin both digitaland physical formats Refresher coursesare availableas partof extended service agreements