1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou totale produksiemarges? Vir aanlegbestuurders en ingenieurskontrakteurs, die kernuitdagings in primêre vergruising spruit dikwels uit die klipbrekermasjien in die hart van jou operasie. Algemene pynpunte sluit in:

Oormatige dra & Onderhoudskoste: Frequent replacement of wear parts like jaws, voerings, and bearings due to improper chamber design or material composition, leading to spiraling consumable expenses.
Ongeskeduleerde stilstand: Mechanical failures or blockages that halt your entire processing line, kos duisende per uur in verlore produksie en arbeid.
Inkonsekwente uitset & Produk Vorm: Swak gegradeerde finale produk met oormatige vlokkerige materiaal, reducing its market value and causing issues in downstream secondary crushing or screening stages.
Hoë energieverbruik: Inefficient crushing action and drive systems that translate directly into unsustainable power costs, a primary operational expenditure.
Rigiede konfigurasiebeperkings: Equipment that cannot adapt to varying feed materials or required product size changes without significant manual adjustment or downtime.

Is your current primary crushing solution a source of constant cost and reliability concerns? The right professional stone crusher machine is not just an equipment purchase; it is a strategic investment in predictable throughput, laer koste perton, and plantwide operational stability.

2. PRODUK OORSIG: PROFESSIONAL JAW CRUSHER

This professional stone crusher machine is a heavyduty, highcapacity jaw crusher engineered for primary crushing of hard, abrasive minerals like granite, basalt, and quartzite. Designed for stationary quarry installations or largescale mobile crushing plants, dit transformeer runofmyne (ROM) feed into consistent, growwe aggregaat.

Operasionele werkvloei:
1. Voerinname: ROM materiaal (0800mm) word in die vibrerende grizzly-voerder gelaai (VGFF VGF), wat boetes omseil en oormaat na die drukkamer lei.
2. Verpletterende Aksie: Die robuuste eksentrieke as dryf 'n bewegende kakebeenplaat in 'n elliptiese beweging teen 'n vaste kakebeenplaat aan, die toepassing van drukkrag om die rots te breek.
3. Ontslag & Opruiming: Gebreekte materiaal kom uit deur 'n verstelbare afvoeropening; an automatic toggle tensioning system protects against tramp metal and minimizes downtime from uncrushables.
4. Produkvervoer: Sized aggregate is discharged onto the main product conveyor for transport to secondary processing or stockpiling.

Toepassingsomvang & Beperkings:
Omvang: Ideal for primary reduction of hard rock in quarrying, mynbou, and largescale demolition recycling applications. Suited for feed sizes up to 80% van die voeropeningsafmeting.
Beperkings: Not designed for sticky or claybound materials without prescreening. Vereis 'n stal, gewapende beton fondament. Maksimum reduksie verhoudings is tipies 6:1 aan 8:1; for finer products, secondary crushing equipment is necessary.

3. KERNKENMERKE

Diep verpletterende kamer | Tegniese basis: Optimized nip angle and long linear crushing path | Bedryfsvoordeel: Increases capacity and produces a more uniform product shape with less slabby material | ROI impak: Hoër opbrengs van premiumgraad-aggregaat (+515% market value) and reduced recirculating load on secondary crushers.

HeavyDuty raamkonstruksie | Tegniese basis: Fabricated from highintegrity steel plate with reinforced stress points | Bedryfsvoordeel: Provides exceptional durability under constant highload conditions, weerstand teen moegheid en vervorming | ROI impak: Verleng strukturele lewe verder 20+ jaar onder normale werking, kapitaalbelegging te beskerm.

WedgeLock Fastening System | Tegniese basis: Mechanically locked jaw plates without backing resin | Bedryfsvoordeel: Aktiveer veilige, toolfree jaw plate changeout in under two hours versus traditional methods | ROI impak: Verminder instandhoudingstyd met tot 70% for wear part replacement, toenemende jaarlikse werksure.

HighEfficiency Drive & Vliegwiele | Tegniese basis: Direct drive coupling with optimally sized flywheels storing kinetic energy | Bedryfsvoordeel: Maintains consistent crushing momentum under peak loading, smoothing power demand | ROI impak: Reduces peak electrical load by approximately 1015%, lowering utility costs and potential demand charges.

Hidrouliese verstelling & Skoonmaak | Tegniese basis: Integrated hydraulic cylinders for setting adjustment and clearing blockages | Bedryfsvoordeel: Laat operateurs toe om CSS aan te pas (Geslote kant-instelling) remotely via pushbutton control for quick product size changes | ROI impak: Enables rapid adaptation to different product specs (<10 minute), maximizing plant flexibility for changing orders.

Gevorderde Draerhuisontwerp | Tegniese basis: Spherical roller bearings mounted in precisionmachined housings with labyrinth seals | Bedryfsvoordeel: Supports massive radial loads while effectively excluding dust and contaminants | ROI impak: Verleng die dienslewe van die laer met tot 40%, preventing catastrophic failure and associated repair costs exceeding $50k.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (Competitor A/B) | Professional Stone Crusher Machine Solution | Voordeel (% Verbetering) |
| : | : | : | : |
| Dra Part Life (Kaakplate) Graniet| 120150k MTonnes| 180220k MTonnes| +50% |
| Average Time Between Major Services| ~10k Operating Hours| ~15k Operating Hours| +50% |
| Kragverbruik per ton gebreekte| ~0,8 1.0 kWh/Tonne| ~0,65 0.75 kWh/Tonne| 20% |
| Deursetkapasiteit (by dieselfde CSS)| Basislynverwysing| +1015% Hoër deurset| +12% Gem |
| Geraasvrystelling op 10m afstand| ~105 dB(A)| ~95 dB(A)| 10 dB(A) |

5. TEGNIESE SPESIFIKASIES

Model Aanwysing: JC140
Voer opening: 1400mm x 1200 mm
Maksimum voergrootte: 1000mm randlengte
Geslote kant-instelling (CSS) Reeks: 150mm 300 mm
Kapasiteitsreeks (Wissel volgens materiaal & CSS): 450 950 Tonnes per Hour
Dryfkragvereiste: 200 kW /160 kW elektriese motor (Dual Drive)
Totale gewig (Slegs breker): Ongeveer 86 Tonne
Sleutel materiaal spesifikasies: Hoësterkte vervaardigde staalraam; Mangaan staal kakebeen plate (18% Mn); Gesmede legeringstaal eksentrieke skag; Sferiese rollaers.
Fisiese afmetings (L x B x H): ~4m x 3m x 3m
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C; dustprotected critical components.

6. TOEPASSINGSSCENARIO'S

Granietsteengroef-operasie – Suidoos-Asië

Uitdaging: A major quarry faced frequent jaw plate failures every 90 days due to highly abrasive granite feed, veroorsaak oor 120 hours of annual downtime per crusher line alongside high consumable costs.
Oplossing: Implementation of two JC140 professional stone crusher machines equipped with specialized abrasionresistant jaw plate profiles.
Resultate: Jaw plate life extended to 140 days consistently. Gekombineer met vinniger uitruilprosedures, this reduced crusherspecific downtime by 45%. Annual consumable cost savings exceeded $85k per line while maintaining target throughput.

LargeScale Infrastructure Project – Northern Europe

Uitdaging: A contractor needed consistent production of multiple aggregate spec products (spoor ballas & beton aggregaat) from hard gneiss on a tight project timeline with strict noise regulations near residential zones.
Oplossing: Deployment of a mobile primary crushing plant centered on the JC140 professional stone crusher machine with sounddampening encapsulation.
Resultate: The unit achieved required tonnage while enabling rapid CSS adjustments between product specs (<15 min). Noise levels remained within strict local limits (<95 dB(A)), avoiding work stoppages. The project completed its aggregate supply phase 12 days ahead of schedule.

7. KOMMERSIËLE OORWEGINGS

Our professional stone crusher machines are offered as capital equipment investments designed for longterm operational payback.

Prysvlakke & Konfigurasies:
Base Equipment Price includes crusher assembly with standard motor mounts/vbelts/sheaves.
Tiered pricing based on optional integrated motor packages vs customersupplied motors.
Pricing varies based on choice between standard manganese jaws or premium abrasion/chrome options (+1525%).

Opsionele kenmerke:
Hydraulic toggle tensioning system upgrade
Outomatiese vetsmeerstelsel
Rock level sensor integration for chokefeed control
Full sound encapsulation package

Dienspakkette:
Ingebruikneming & Operateursopleidingspakket
2Jaar / 5k Hour Extended Warranty Plan covering parts/labor
5Year Planned Maintenance Agreement including annual inspections

(Subject to terms)

Financing options are available through our partners including capital leases operating leases tailored support largescale projects requiring phased payment structures

Gereelde vrae

Q1 Is this professional stone crusher machine compatible with my existing plant layout conveyor system?
A Yes provided your feed hopper discharge height conveyor capacities align with our technical specifications Our engineering team can review your existing layout drawings confirm compatibility recommend any necessary modifications minimal disruption installation

Q2 What impact will this have on my overall plant efficiency?
A Field data shows implementation typically reduces bottlenecking at primary stage increasing overall plant throughput potential up Additionally lower recirculating load improves performance secondary tertiary stages contributing more stable predictable output across entire circuit

Q3 How does pricing compare total cost ownership versus cheaper alternatives?
A While initial capital outlay may higher than some alternatives total cost ownership analysis over typical year period demonstrates clear advantage Reduced energy consumption extended wear part life significantly lower unscheduled downtime result lower costpertonne often delivering full return investment within months depending utilization

Q4 What commercial terms delivery lead times standard?
A Standard terms FOB manufacturing facility Lead times range weeks depending model current order backlog Expedited production may available additional fee We provide detailed shipping dimensions weight facilitate logistics planning

Q5 What training provided our operations maintenance staff?
A Comprehensive commissioning package includes onsite training hours covering safe operation routine maintenance procedures troubleshooting guides We also provide detailed technical manuals digital access instructional videos ensure your team fully prepared