1. PYNPUNT GEDREWE OPENING

Is stygende bedryfskoste en onvoorspelbare stilstand besig om jou totale of mineraalverwerkingsmarges te erodeer? Vir aanlegbestuurders en ingenieurskontrakteurs, primêre verplettering is 'n kritieke bottelnek waar mislukkings in duur produksiestilstand oorval. Algemene uitdagings sluit in:
Buitensporige slytasiekoste: Gereelde vervanging van kakebeen sterf as gevolg van onbehoorlike kinematika of materiaal kwaliteit, wat jou koste direk beïnvloed.
Ongeskeduleerde stilstand: Premature component failures or the need for constant adjustment interrupt your entire downstream workflow.
Inkonsekwente uitset: Fluctuations in product gradation and capacity due to wear or feed variation, complicating secondary processing.
High Operational Overhead: Excessive energy consumption per ton crushed and laborintensive maintenance routines strain your operational budget.

How do you select a primary crusher that delivers not just raw power, but predictable performance and controlled total cost of ownership? Die oplossing vereis ingenieurswese gefokus op duursaamheid, doeltreffendheid, en operasionele eenvoud.

2. PRODUK OORSIG

The Professional JC5000 is a heavyduty, enkelvoudige kakebeenbreker ontwerp vir primêre breker met hoë kapasiteit in veeleisende mynbou, steengroef, en grootskaalse konstruksieherwinningstoepassings. Its design prioritizes mechanical robustness and longterm reliability in continuous operation.

Operasionele werkvloei:
1. Voerinname: Groot afloopmyn of geblaasde voer (tot 1300 mm) word aan die diepte oorgelewer, nonchoking corrugated jaw chamber.
2. Verpletterende Aksie: A highinertia flywheel and an aggressive elliptical stroke motion apply compressive force to reduce material.
3. Ontslag & Opruiming: The hydraulic toggle release system allows rapid clearing of blockages without mechanical intervention.
4. Gradasiebeheer: Product size is adjusted via a simple shim system, maintaining consistent output specification.

Toepassingsomvang & Beperkings:
Omvang: Ideaal vir harde rock (graniet, basalt), skuurerts, en sloopbeton. Suited for stationary plants requiring throughputs from 550 aan 950 metrieke ton per uur.
Beperkings: Nie ontwerp vir taai nie, kleiryke materiale sonder vooraf sifting. Vereis 'n stabiele gewapende beton fondament en toepaslike stroomop voeding toerusting.

3. KERNKENMERKE

Diep verpletterende kamer | Tegniese basis: Extended jaw lengthtowidth ratio | Bedryfsvoordeel: Increases feed acceptance and reduces bridging risks for larger feed sizes | ROI impak: Higher effective utilization of loading equipment, less time spent on feed management

HeavyDuty Rollager-samestelling | Tegniese basis: Sferiese selfbelynde rollaers op die hoofas | Bedryfsvoordeel: Handles high radial and thrust loads with greater efficiency than bronze bearings | ROI impak: Lower friction losses translate to reduced energy costs; proven bearing life exceeds 30,000 hours in standard conditions

Hydraulic Toggle Release & Aanpassing | Tegniese basis: Dualacting hydraulic cylinders replace traditional toggle plates | Bedryfsvoordeel: Enables remote clearing of stalled material and safe, precise CSS adjustment under load if required | ROI impak: Minimizes downtime from blockages from hours to minutes; verhoog die veiligheid van die operateur

Bolted Fabricated Main Frame | Tegniese basis: Highintegrity steel sections joined with machined interfaces and hardened bolts | Bedryfsvoordeel: Bied uitstekende vermoeiingsweerstand teenoor gesweisde rame; allows for regionalized transport and assembly | ROI impak: Extends structural service life beyond the crusher’s mechanical components; reduces logistics complexity

Aggressive Elliptical Stroke Profile | Tegniese basis: Optimized kinematics where the moving jaw’s motion has a significant vertical component at the discharge point | Bedryfsvoordeel: Promotes faster material evacuation, increasing throughput and reducing liner wear at the bottom of the chamber | ROI impak: Higher capacity per installed kW; more consistent product gradation throughout the liner life cycle

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (Vergelykbare klas) | JC5000 Oplossing Gedokumenteerde Voordeel |
| : | : | : |
| Liner Life (Skuur graniet) | ~180,000 MT | ~220,000 MT |
| Energieverbruik (kWh/MT) | 0.85 1.05 kWh/MT | 0.78 0.92 kWh/MT |
| CSS-aanpassingstyd (Meganies) | 45 90 minute | 96% |

5. TEGNIESE SPESIFIKASIES

Voer opening: 1500mm x 1300 mm (59" x 51")
Maksimum voergrootte: 1300mm (51")
Geslote kant-instellingsreeks: 150mm 300 mm (6" 12")
Kapasiteitsreeks: 550 950 MTPH (afhanklik van voermateriaal & CSS)
Dryfkragvereiste: 200 kW (260 HP) elektriese motor
Totale gewig (Slegs breker): Ongeveer 62,000 kg
Sleutel materiaal spesifikasies: Hoofraam – Hoësterkte staalplaat; Jaw dies – Manganese steel with optional premium alloys; As – Gesmede legeringstaal.
Bedryfstemperatuurreeks: 20°C tot +40°C (4°F tot +104°F)

6. TOEPASSINGSSCENARIO'S

Hard Rock Quarrying – Graniet Aggregate Produksie

Uitdaging: A large granite quarry faced premature wear on competitor jaw liners (~150k MT life), causing frequent shutdowns for replacement and inconsistent product shape affecting secondary cone crusher efficiency.
Oplossing: Implementation of the JC5000 with premium manganese jaws and optimized chamber geometry.
Resultate: Liner life extended by over 25%, achieving over 220k MT per set. Throughput stabilized at the upper end of the range (900+ MTPH), providing predictable production schedules.

Ystererts Primêre Breekstasie

Uitdaging: Need for extreme reliability in a remote location with high costs associated with unscheduled downtime and component logistics.
Oplossing: Installation of two JC5000 units with centralized greasing systems and the hydraulic toggle protection system.
Resultate: Field data shows annual availability exceeding 96% over three years. The hydraulic system successfully cleared multiple tramp metal events without damage or extended stoppages.

7. KOMMERSIËLE OORWEGINGS

The Professional JC5000 is offered in standardized configurations to optimize delivery and value:
Basistoerustingvlak: Sluit breker in, motor bevestigings, vbeltaandrywingskerm,en basiese gereedskap.
Operational Ready Tier: Base package plus integrated motor & beginpakket,smeerstelsel,and prefabricated walkways/platforms.
Opsionele kenmerke: Automated grease systems,wear monitoring probes,stof verseëling kits,and custom liner profiles for specific materials.
Dienspakkette: Choose from scheduled inspection plans,wear part kits with guaranteed inventory,and remote technical support subscriptions.
Finansieringsopsies: Flexible capital expenditure solutions are available including leasetoown agreementsand projectbased financing tailored for large infrastructure contracts.

8.Gereelde vrae

V1:What upstream feeding equipment is compatible with the JC5000?
A1:The JC5000 is designed to be fed by a heavyduty apron feeder or vibrating grizzly feeder capable of handling its maximum feed size.Its deep chamber accommodates direct dump from large haul trucks during intermittent feeding scenarios.

V2:Wat is die tipiese installasietydlyn vanaf aflewering tot ingebruikneming?
A2.With our preassembled modules,a typical installation on a prepared foundation takes approximately710 working daysfor mechanical erectionand electrical connection,followed by23 daysfor commissioning tests.This assumes all ancillary plant components are ready.

Q3.How does the hydraulic toggle system impact maintenance safety?
A3.It eliminates the need for personnel to manually extract or adjust heavy mechanical toggle plates.The system allows operators to clear a blockageor make adjustmentsfrom a control panel located at a safe distance fromthe crusherchamber.

Q4.Are wear parts interchangeablewith other crushers in this class?
A4.No.TheJC5000 uses proprietary geometryfor optimal performance.We provide guaranteed interchangeability within our own model line,but parts are not crosscompatiblewith competitor machines due todifferencesin design kinematicsand mounting specifications.

V5:What trainingis providedfor operationsand maintenance staff?
A5.Each sale includes comprehensive documentationand accessto our online video training portal.Onsite training sessionsduring commissioningare standard,focusingon safe operation,roetine-instandhoudingsprosedures,en basiese probleemoplossing.

V6:Canyou providea projected total costof ownership analysisfor our specificmaterial?
A6 Yes.Upon receiving details on your feed material,teiken deurset,and local utility costsour engineering team can generatea detailedTCO projectioncomparingliner consumption energy useand expected service intervals against industry benchmarks