1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou projekmarges? Vir aanlegbestuurders en ingenieurskontrakteurs, die vergruis- en siftingskring is dikwels die bottelnek. Algemene uitdagings sluit in:
Ongeskeduleerde stilstand: Gereelde voering veranderinge, component failures, and clogging halt production, duisende per uur in verlore deurset en arbeid kos.
Inkonsekwente produkgradering: Offspec material leads to product rejection, herverwerkingskoste, en ontevrede kliënte.
Hoë instandhoudingskoste: Reactive repair cycles consume both spare parts budgets and valuable maintenance team hours.
Energie ondoeltreffendheid: Older or poorly optimized equipment draws excessive power per ton of processed material, directly impacting operating expense.
Skaalbaarheidsbeperkings: Fixedconfiguration plants struggle to adapt to changing feed material or final product requirements.

Wat as jou primêre breekstasie hoër beskikbaarheid kan lewer? Hoe sou voorspelbaar, onspec output affect your bottom line? The solution lies in specifying professionalgrade equipment engineered for total cost of ownership.

2. PRODUK OORSIG

This product line encompasses stationary and mobile trackmounted professional crushing and screening equipment, designed for highvolume aggregate production, mynbou, en C&D recycling applications. Die operasionele werkvloei is ontwerp vir deurlopende materiaalvloei:

1. Primêre vermindering: Feed material is received and initially reduced by a robust jaw or gyratory crusher.
2. Sekondêre/tersiêre verplettering & Sifting: Material is conveyed to cone or impact crushers for further size reduction, with integrated screening for closedcircuit operation.
3. Finale grootte & Voorraad opgaar: Skerms (drom, horisontaal, or inclined) separate material into precise specification fractions for stockpiling or direct loadout.

Toepassingsomvang: Ideaal vir harde rotsgroewe, grootskaalse konstruksieprojekte, gruisgate, en industriële mineraalverwerking. Beperkings: Nie ontwerp vir ultrafyn maal nie (onder 5 mm) without specialized circuits or for processing materials with extreme moisture/content without preprocessing.

3. KERNKENMERKE

Gevorderde kamermeetkunde | Tegniese basis: Geoptimaliseerde kinematika & holte profiel | Bedryfsvoordeel: Delivers consistent reduction ratio & improved particle shape | ROI impak: Verminder hersirkulerende lading met tot 15%, verlaging van energiekoste per ton

Hidrouliese instelling verstelling (HSA) | Tegniese basis: Integrated hydraulic cylinders for crusher gap control | Bedryfsvoordeel: Allows remote, realtime CSS adjustment during operation in minutes | ROI impak: Minimaliseer stilstand vir produkveranderings, verhoogde plantbenutting

HeavyDuty vervaardigde raam | Tegniese basis: Hightensile steel plate with robotic welding & stressrelief treatment | Bedryfsvoordeel: Provides exceptional structural integrity under cyclical loading | ROI impak: Verleng dienslewe van kernstruktuur, langtermyn batewaarde te beskerm

Intelligente prosesbeheerstelsel | Tegniese basis: PLCbased automation with load management & feed rate optimization | Bedryfsvoordeel: Prevents crusher overloads and optimizes screen efficiency autonomously | ROI impak: Velddata toon a 712% improvement in throughput while reducing risk of costly stall events

Gesentraliseerde smeerstelsel | Tegniese basis: Automated lubrication to multiple bearing points from a single station | Bedryfsvoordeel: Ensures critical components receive correct lubrication intervals | ROI impak: Decreases bearing failure rates by an industryestimated 40%, vermindering van onderdele-voorraadkoste

Modulêre slytasieonderdeelontwerp | Tegniese basis: Segmented liners & symmetrically reversible wear plates | Bedryfsvoordeel: Enables faster replacement with fewer personnel and extends time between changes | ROI impak: Besnoei beplande instandhoudingstyd met tot 30% in vergelyking met monolitiese ontwerpe

Vlak 4 Finale / EU Stage V Diesel Electric Drives (Mobiele eenhede) | Tegniese basis: Highefficiency engines powering electric crusher & skerm motors | Bedryfsvoordeel: Provides full crushing power at lower fuel consumption with reduced noise levels | ROI impak: Lowers fuel costs by approximately 1822% versus traditional direct diesel hydraulic drives.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard Norm | Our Professional Crushing & Siftingsoplossing | Gedokumenteerde voordeel |
| : | : | : | : |
| Meganiese beskikbaarheid (%)| 91 93%| 95 97%| +4% Verbetering |
| Ton per liter brandstof (Selfoon) | Wissel volgens model| Consistent field reporting| Tot 22% Verbetering |
| Liner Change Time (Kakebeen Vloeker) | 812 ure| 46 ure| ~50% Improvement |
| Koste per ton (Operating Expense)| Basislyn| Engineered reductions across fuel, dra dele, arbeid| 1015% Vermindering |
| Geraasvrystelling op 10m (dBA) ~7075 dBA|<70 dBA|<70 dBA| Meets stringent site regulations |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: Stilstaande plante van 200 oor 1,500 TPH; Mobiele eenhede van 150 aan 500 TPH.
Kragvereistes: Elektriese aandrywing opsies van 150 kW tot oor 450 kW per groot breker eenheid. Mobile plants feature dieselelectric gensets from 350 kVA aan 750 kVA.
Materiaalspesifikasies: Fabricated from S355JR/S355J2 steel; Crusher jaws/cones/liners available in multiple grades of manganese steel (14%,18%,22%) or composite alloys for specific abrasion/corrosion applications.
Fisiese afmetings (Mobiele kakebeenbreker voorbeeld): Werklengte ~17m; Hoogte ~4m; Breedte ~3m; Operating weight ~4565 tonnes.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 25°C tot +45°C. Stofonderdrukkingstelsels is standaard. Can be configured with coldclimate packages including engine heaters and hydraulic oil warmers.

6. TOEPASSINGSSCENARIO'S

Uitbreiding van granietsteengroef | Uitdaging: Existing jaw cone circuit could not meet new contract requirement of 800 TPH of road base aggregate without a prohibitive footprint expansion. Downtime for mantle changes was excessive. Oplossing: Implementation of a twinconfiguration mobile tracked cone crusher plant with our advanced chamber geometry and hydraulic setting adjustment. Results Throughput sustained at 820 TPH; Product changeover time reduced from 90 minute tot onder 25 minute; Jaarlikse produksie het met 'n geraamde toegeneem 120,000 tons within the same site boundary.

C&D Recycling Facility Upgrade Challenge Contaminated demolition concrete with rebar caused frequent clogging in secondary impact crusher leading to daily unclogging labor and wire mesh damage on screens Solution Deployment of a heavyduty impact crusher with hydraulic apron adjustment assist and a robust horizontal screen with modular selfcleaning mesh panels Results Unplanned stoppages decreased by over80%; Wire mesh panel life extended from weeks months achieving full payback on the new screen deck in under months

7 KOMMERSIËLE OORWEGINGS

Professional crushing screening equipment is offered across three primary value tiers:

1 EntryLevel Robust models offering core reliability for predictable materials lower duty cycles
2 Performance Tier Featured above Includes advanced automation HSA systems higher capacity ranges
3 Premium Custom Engineered Configurations including special wear materials hybrid power systems fully automated product switching

Optional Features Radial fines conveyor magnetic separator advanced dust encapsulation package remote telematics monitoring

Service Packages Available Proactive maintenance plans guaranteed wear part kits exchange programs extended structural warranty Financing Options Capital lease operating lease rental purchase agreements available through partners subject credit approval

8 Gereelde vrae

Q What level of ground preparation is required for your mobile track mounted plants
A Our designs require minimal preparation A stable compacted base is sufficient eliminating the need costly concrete foundations most applications

Q How does your equipment interface with existing conveying stockpiling systems
A All units are designed standard discharge heights belt widths Industry testing demonstrates compatibility majority existing infrastructure with simple chute modifications

Q Can you provide guaranteed performance metrics for our specific material
A Yes we conduct thorough material testing review historical production data provide written performance projections based lab results pilot plant data where applicable

V Wat is die tipiese deurlooptyd vanaf bestelling ingebruikneming
A Lead times vary configuration For standard Performance Tier models lead time typically weeks excluding shipping Custom configurations may require weeks Detailed schedules provided upon project scoping

Q Are operator training spare parts included
A Comprehensive onsite operator maintenance training included delivery Commissioning We maintain global parts distribution network guarantee critical parts availability within hours major hubs

Q What are the key differences between your mobile stationary solutions
A Mobile plants offer rapid relocation setup ideal multi site projects shorter contracts Stationary plants typically offer higher ultimate throughput lower long term operating cost per ton fixed installations The optimal choice depends your specific production lifecycle analysis