1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou totale produksiemarges? Vir aanlegbestuurders en ingenieurskontrakteurs, die kernuitdagings in primêre verplettering sluit dikwels in:
Oormatige dra & Onderhoudskoste: Frequent replacement of manganese wear parts due to improper crushing dynamics, leading to thousands in unbudgeted parts and labor.
Ongeskeduleerde stilstand: Unplanned stoppages for clearing blockages or addressing mechanical failures, halting your entire downstream processing line.
Inkonsekwente produkgradering: Fluctuations in feed material hardness or size causing offspec product, resulting in pile recrushing and wasted energy.
Hoë energieverbruik per ton: Inefficient crushing chambers and drive systems that draw maximum power without delivering proportional throughput.
Rigiditeit vir voervariasies: Equipment that cannot effectively handle occasional oversize or slightly wet material without risking significant operational disruption.

Die sentrale vraag word: how can you secure robust, highcapacity primary crushing performance without the premium price tag and achieve a faster return on investment?

2. PRODUK OORSIG

The Premium Stone Crusher Machine represents a highefficiency, heavyduty jaw crusher engineered for primary reduction of hard rock, graniet, basalt, en herwonne beton. Its design prioritizes mechanical simplicity and durability to deliver reliable firststage crushing.

Operasionele werkvloei:
1. Voerinname: Groot voermateriaal (tot gespesifiseerde inlaatafmetings) word in die vibrerende grizzly feeder neergesit (opsioneel), wat boetes omseil om kamerlaai te optimaliseer.
2. Verpletterende siklus: Materiaal gaan die diep in, nonchoking crushing chamber where a steep nip angle and aggressive linear stroke apply compressive force against a fixed jaw plate.
3. Ontslag: Gebreekte materiaal kom by die onderste afvoerpunt uit, with product size determined by the closedside setting (CSS) van die breker, readily adjustable via hydraulic or mechanical shim systems.

Toepassingsomvang: Ideaal vir stilstaande steengroefplante, grootskaalse mynbedrywighede, en groot infrastruktuurprojekterreine wat konsekwent vereis, hightonnage production of base materials (bv., 06”, 08” aggregate).

Sleutelbeperkings: Nie ontwerp vir ultrafyn maal of as 'n tersiêre breker nie. Maksimum voergrootte en kapasiteit word deur modelspesifikasies gebind. Performance with highly abrasive but noncompressive materials (bv., sekere sandstene) may accelerate wear compared to compressive rock.

3. KERNKENMERKE

HeavyDuty raamkonstruksie | Tegniese basis: Eindige Element Analise (FEA) geoptimaliseerde stresverspreiding | Bedryfsvoordeel: Elimineer krake van raammoegheid onder sikliese laai; provides stable platform for all components | ROI impak: Verlengde strukturele lewe verder 15+ jaar onder normale werking, eliminating premature capital replacement.

Geoptimaliseerde vergruiskamermeetkunde | Tegniese basis: Rekenaargemodelleerde kinematika en kneephoekontwerp | Bedryfsvoordeel: Promotes interparticle crushing for improved reduction ratio; verminder slap produk; minimizes direct wear on jaw dies | ROI impak: Tot 15% higher throughput per kWh consumed based on field data; more uniform wear extends jaw plate life by an estimated 20%.

Hidrouliese skakelaar & Aanpassingstelsel | Tegniese basis: Dualaktiewe hidrouliese silinders vervang tradisionele meganiese skakelplate | Bedryfsvoordeel: Aktiveer veilige, vinnige verwydering van blokkasies sonder handmatige ingryping; allows remote adjustment of CSS for product control | ROI impak: Reduces downtime from tramp metal events from hours to minutes; allows quick adaptation to changing product specs without stopping feed.

HoëTraagheid Vliegwiele & Robuuste eksentrieke skag | Tegniese basis: Precisely calculated rotational mass to sustain momentum through the crushing stroke | Bedryfsvoordeel: Maak kragvraagpieke glad, reducing cyclic load on the drive motor; ensures consistent crushing force even under variable loading | ROI impak: Protects motor from burnout, lowers demand charges on power supply; enables use of standard highefficiency motors.

EasyAccess Maintenance Design | Tegniese basis: Modular component layout with dedicated service platforms (opsioneel) | Bedryfsvoordeel: All routine inspection points (toggle system, bearing housings) are accessible without major disassembly | ROI impak: Reduces planned maintenance service time by approximately 30%, verlaging van arbeidskoste en verhoging van aanlegbeskikbaarheid.

CorrosionResistant Component Finishing | Tegniese basis: Industrialgrade protective coatings on internal frames and critical fasteners | Bedryfsvoordeel: Protects against moisture and abrasive dust ingress in harsh environments | ROI impak: Preserves asset value and resale potential; prevents corrosionrelated seizure of adjustment mechanisms.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Industry Standard for Comparable Jaw Crushers | Premium klipbreker masjien oplossing | Voordeel (% Verbetering) |
| : | : | : | : |
| Beskikbaarheid (Optyd)| ~92% (inkl. beplan & onbeplande stops) |>95% based on telemetry data from installed units| +3.3% Produksie Tyd |
| Ton per MWh| 180 220 tons/MWh for hard granite| 235 250 tons/MWh demonstrated in field trials| +10% Gem. Energiedoeltreffendheid |
| Dra Part Life (Kaakplate)| Hoogs veranderlik; gem. 120k tons in abrasive rock| Consistent achievement of 140k+ tons in same material| +16% Gem. Diens Lewe |
| CSS-aanpassingstyd| 12 ure (mechanical shim system)| <15 minute (standaard hidrouliese stelsel)| ~85% Faster Adjustment |
| Noise Emission at 1m| Tipies 108112 dB(A)| Gemanipuleerde omhulsels & damping achieve ≤105 dB(A)| ~37 dB(A) Vermindering |

5. TEGNIESE SPESIFIKASIES

Modelreeks kapasiteit: Van 350 MTPH aan 1,200 MTPH, depending on feed material density and crushability index.
Voer opening: Sizes from 900mm x 600mm up to 1,300mm x 1,000mm.
Kragvereiste: Driven by standard TEFC electric motors ranging from 75 kW aan 160 kW. Motor starter not included.
Materiaalspesifikasies: Hoësterkte vervaardigde staalraam (ASTM A36). Highgrade cast steel swing jaw body. Mangaan staal kakebeen sterf (14% /18% opsioneel). Forged alloy steel eccentric shaft with precisionmachined bearings.
Fisiese afmetings (Tipiese model): Ongeveer. Lengte: ~7m; Breedte: ~3m; Hoogte: ~3m (voerder uitgesluit & afvoer vervoerband).
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C. Dust seals rated for IP66 protection against particulate ingress.

_(MTPH = Metric Tons Per Hour)_

6. TOEPASSINGSSCENARIO'S

Granietsteengroef Uitbreidingsprojek

Uitdaging: A southeastern US quarry needed to increase primary capacity by 40% but faced space constraints and a limited capital budget for foundational work.
Oplossing: Implementation of a single highcapacity Premium Stone Crusher Machine with a deepchamber configuration replaced two older units.
Resultate: Achieved required throughput increase within existing footprint. Energy consumption per ton dropped by an estimated $0.$12/ton due to higher efficiency plantwide availability increased by $4$%.

Major Highway Infrastructure Contractor

Uitdaging: Onsite crushing of excavated rock was plagued by frequent uncrushable material (rebar remnants), causing daily downtime for manual clearing on their previous crusher.
Oplossing: Deployment of the Premium Stone Crusher Machine equipped with the automatic hydraulic toggle release system.
Resultate: Blockage clearance events were resolved remotely in under two minutes versus an average of $90$ minutes previously Project completed ahead schedule saving an estimated three weeks of idle equipment labor costs

Aggregate Producer Processing Variable Feed

Challenge Fluctuations between hard river gravel soft limestone were causing rapid uneven wear on jaw plates leading unpredictable maintenance cycles
Solution Installation was paired with operator training regular CSS adjustments via hydraulic system match feed characteristics
Results Achieved more consistent product gradation across material types extended average wear part life by documented reduced annual consumables spend

7 KOMMERSIËLE OORWEGINGS

Pricing is structured across three core tiers based on capacity size support package inclusion

Base Equipment Tier Includes crusher motor v belts basic tool kit lubrication system factory commissioning Field installation not included

Production Ready Tier Adds integrated motor starter control panel pre fabricated maintenance platforms one year parts warranty excluding wear items

Premium Service Tier Encompasses full plant design support extended five year structural warranty optional financing lease arrangements through partner institutions

Optional Features Vibrating Grizzly Feeder VGF Automatic Lubrication System ALC Dust Suppression Spray System Rock Breaker Mounting Package Telematics Remote Monitoring Module

Service Packages Available Annual Inspection Contracts Critical Spares Kits On Site Technician Training Programs Turnkey Installation Project Management

8 Gereelde vrae

What is the lead time delivery typical order Lead times range from weeks depending model complexity current production schedule confirmed upon order placement

Can this crusher be integrated into my existing plant conveyor system Yes standard discharge heights belt widths are designed common industry layouts Engineering drawings provided facilitate integration planning your contractors

How does warranty coverage work The standard warranty covers manufacturing defects major structural components years Wear parts jaw plates liners are consumable items covered separate wear part guarantee programs specific conditions

What training provided operators maintenance staff Comprehensive operational manuals video guides included We recommend minimum two day site technician training course covers safe operation routine maintenance troubleshooting procedures available purchase

Are financing options available Yes we work several equipment finance companies offer competitive lease rental purchase plans tailored cash flow requirements typical terms range months