1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou totale produksiemarges? Vir aanlegbestuurders en ingenieurskontrakteurs, die kernuitdagings in primêre vergruising spruit dikwels uit die breker self. These include premature wear part failure leading to excessive maintenance costs, inconsistent feed size reduction causing bottlenecks in downstream processes, en hoë energieverbruik per ton verwerkte materiaal. Unplanned stoppages for liner changes or component repair directly impact your throughput and profitability. How can you achieve a lower costperton metric while improving system reliability? Die oplossing vereis 'n masjien wat ontwerp is om nie net te verpletter nie, but to optimize the entire primary crushing stage for total operational efficiency.

2. PRODUK OORSIG

Hierdie produk is 'n swaardiens, OEM primary jaw crusher machine designed for the initial reduction of hard rock, graniet, basalt, en herwonne beton. Its operational workflow is built for simplicity and robustness: (1) Material is fed into the vibrating grizzly feeder, wat boetes omseil om effektiewe drukkapasiteit te verhoog. (2) Oversize material enters the deep crushing chamber of the jaw crusher, where a highinertia flywheel and aggressive nip angle facilitate efficient breakage. (3) The crushed product is discharged onto the main conveyor at a consistent size, determined by the closedside setting (CSS). This jaw crusher is suited for stationary plant installations and largescale mobile tracked applications. Its primary limitation is in processing claybound or highly abrasive materials without prior scalping, where alternative crusher types may be more applicable.

3. KERNKENMERKE

Diep verpletterende kamer & Aggressiewe kneephoek | Tegniese basis: Kinematic geometry of the swing jaw | Bedryfsvoordeel: Bevorder eerstegang-fragmentasie, reduces recirculating load and slabby output | ROI impak: Increases effective throughput by 812%, koste per ton verlaag.

HeavyDuty-vervaardigde raam met stresverligte ontwerp | Tegniese basis: Eindige Element Analise (FEA) during design ensures uniform stress distribution | Bedryfsvoordeel: Elimineer krake van raammoegheid onder sikliese laai, extends structural life beyond 20 jare | ROI impak: Eliminates risk of catastrophic frame failure and associated replacement costs.

Hidrouliese wisselverstelling & Skoonmaakstelsel | Tegniese basis: Replaceable hydraulic cylinder for toggle plate tension and overload release | Bedryfsvoordeel: Allows rapid CSS adjustment for product sizing and automatic tramp iron release without stopping the crusher | ROI impak: Reduces downtime for product changes by 70% en voorkom skade van onbreekbare items.

Premium Manganese Jaw Dies with Interchangeable Profiles | Tegniese basis: ISO 9001certified alloy steel with optimized tooth profile design | Bedryfsvoordeel: Verleng dra-lewe met tot 30% over standard profiles, allows rotation of dies for even wear utilization | ROI impak: Lowers consumable cost per operating hour and extends service intervals.

Spherical Roller Bearings with Labyrinth Seals & Grease Purge | Tegniese basis: Oversized bearing housing with multipassage grease purging system | Bedryfsvoordeel: Excludes contaminants and ensures consistent bearing lubrication under highload conditions | ROI impak: Virtually eliminates premature bearing failure, a leading cause of unscheduled downtime.

Geïntegreerde motorbasis & VBelt Drive Guarding | Tegniese basis: Eenvormige basisplaat vir breker, motor, en gerwe met OSHA-voldoende bewaking | Bedryfsvoordeel: Vereenvoudig installasiebelyning, verminder voetspoor, and ensures operator safety during operation | ROI impak: Verkort installasie tyd met 25% and mitigates safetyrelated stoppages.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard Norm | OEM Jaw Crusher Solution | Voordeel (% Verbetering) |
| : | : | : | : |
| Dra Part Life (Abrasive Rock) | 120,000 150,000 ton per stel | 180,000 200,000 ton per stel| +25% aan +33% |
| Energieverbruik (kWh/ton) @ CSS 6"| 0.8 1.0 kWh/ton| 0.68 0.75 kWh/ton| 15% aan 25% |
| Beskikbaarheid (Optyd %) verby 12 Maande| ~9294%| 9697%| +3 aan +5 persentasiepunte |
| Tramp Yster Herstel Tyd (Minute)| Handmatige skoonmaak; tot 120 min.| Hidrouliese skoonmaak; <10 min.| 92% downtime reduction|
| Geraasvlak by operateurstasie (dB(A))| ~105110 dB(A)| <98 dB(A)| Voldoen aan strenger terreinregulasies |

5. TEGNIESE SPESIFIKASIES

Model: JC5460
Voer opening: 54" x 60" (1370mm x 1525mm)
Maksimum voergrootte: 48" (1220mm)
Geslote kant-instellingsreeks: 6" 14" (150mm 355mm)
Kapasiteitsreeks: Tot 950 STPH (860 MTPH), afhanklik van voermateriaal en CSS.
Dryfkragvereiste: 250 HP /186 kW elektriese motor.
Totale gewig: Approximately ~125,000 lbs (~56 700 kg).
Hoofraamkonstruksie: Fabricated steel plate with internal reinforcing ribs; stresverlig.
Skag & Laers: Gesmede legeringstaal eksentrieke skag; mounted on spherical roller bearings.
Bedryfstemperatuurreeks: 20°C tot +40°C (4°F tot +104°F) met standaard smeermiddels.
Stofbeheer: Provision for water spray nozzles or dry dust collection system connection points.

6. TOEPASSINGSSCENARIO'S

Granite Quarry Primêre Crushing Station

Challenge A granite quarry faced excessive downtime every three weeks for manual jaw die rotation and replacement (~16 hours downtime), coupled with high energy costs from an older crusher.
Solution Installation of the JC5460 jaw crusher with hydraulic toggle system and premium manganese jaws.
Results Wear part service intervals extended to six weeks. Hydraulic adjustment reduced die change/rotation time to under four hours per event. Plant data showed an annual energy saving of $18,500 at current rates.

LargeScale Infrastructure Project – Mobile Crushing

Challenge A contractor on a major highway project needed high mobility between sites but could not sacrifice primary crushing capacity or reliability when processing reinforced concrete debris.
Solution Deployment of a trackmounted plant featuring this OEM jaw crusher as its core component.
Results The unit maintained an average throughput of over 750 STPH of mixed demolition concrete while handling occasional rebar tramp iron without incident via the hydraulic release system. Project schedule was met without a single crushingrelated delay.

7. KOMMERSIËLE OORWEGINGS

Pryse word volgens konfigurasie gestruktureer:
Basistoerustingvlak: Includes core jaw crusher with standard manganese jaws,
motor sheaves/belts,
and basic tool kit.
Plantintegrasievlak: Includes base equipment plus integrated motor base,
feed hopper module,
and prewired lubrication system.
Opsionele kenmerke sluit in outomatiese vetsmeerstelsels,
dra moniteringssensors,
and special alloy jaw dies for specific abrasive materials.
Dienspakkette is beskikbaar:
(1) Beplande Onderhoudsooreenkoms, covering scheduled inspections,
lubricant analysis,
en prioriteitsonderdele versending;
(2) Voldienskontrak, including all labor,
dele,
and periodic wear part replacement based on tonnage thresholds.
Financing options include equipment leasing through partnered vendors
and projectbased rentaltoown plans
to align capital expenditure with cash flow from specific contracts.

8.Gereelde vrae

Q1 Is this jaw crusher compatible with my existing secondary cone crusher plant?
A1 Yes it is engineered for integration Standard discharge heights conveyor takeaway points are designed to match typical downstream equipment layouts Dimensional drawings are provided for precise planning

V2 Wat is die verwagte impak op my algehele aanleg deurset?
A2 Field data from similar installations typically shows a net increase in total plant output due to improved firstpass reduction consistency reduced recirculation load on screens conveyors

Q3 How does your pricing compare to other OEMs or aftermarket alternatives?
A3 Our pricing reflects highergrade materials engineering precision resulting in lower total lifecycle cost While initial investment may be comparable we demonstrate clear savings through extended wear life energy efficiency reduced unplanned downtime

Q4 What training do you provide for our maintenance crew?
A4 We provide comprehensive onsite commissioning training covering safe operation routine maintenance procedures troubleshooting guidelines Documentation includes detailed parts manuals lubrication schedules

Q5 Can you supply wear parts quickly when needed?
A5 We maintain regional inventory hubs critical wear parts like jaw dies toggle plates ensuring availability within hours not days Our service network can expedite shipment globally

Q6 What are standard payment terms delivery lead times?
A6 Standard terms require deposit upon order confirmation balance before shipment Lead times vary based model current production schedule typically range weeks Detailed schedules provided upon quotation

V7 Bied jy prestasiewaarborge?
A7 Yes we guarantee rated capacity power consumption specifications based agreed feed material characteristics These guarantees are formalized contract prior purchase