1. PYNPUNT GEDREWE OPENING

Staan jy te staan ​​voor stygende bedryfskoste en onvoorspelbare beskikbaarheid in jou primêre vergruiskring? Key challenges with primary gyratory crushers often include:
Ongeskeduleerde stilstand: Frequent mechanical failures or liner changes that halt upstream mining and downstream processing, duisende per uur in verlore produksie kos.
Hoë instandhoudingskoste: Excessive consumption of wear parts, complex lubrication system issues, and laborintensive servicing that strain maintenance budgets.
Inkonsekwente deurset: Inability to maintain optimal cavity levels and power draw, leading to bottlenecks and failing to meet designed plant capacity.
Rising Energy Expenditure: Ouer, inefficient crusher designs consume disproportionate power per ton of processed material, 'n direkte impak op jou winspunt.

Is your current primary crusher a reliable asset or a constant source of risk? The solution lies in selecting a modern OEM gyratory crusher engineered for total cost of ownership.

2. PRODUK OORSIG

The OEM Gyratory Crusher is a heavyduty, primary compression crusher designed for the first stage of reducing runofmine ore to a manageable size for conveying and further processing. Its core operational workflow involves:
1. Voerinname: Large feed material is directed into the crushing chamber from the top.
2. Kompressiewe verplettering: A mantle gyrates within a concave bowl, applying compressive force to reduce material by squeezing it against the stationary concaves.
3. Progressive Discharge: Crushed material gravitates downward through the narrowing chamber until it reaches the desired size and exits at the bottom.

This equipment is specifically scoped for hightonnage, harde rots mynbou (koper, ystererts, goud) and largescale aggregate quarrying applications. It is not suited for abrasive recycling materials without specific alloy options or for operations requiring highly portable equipment.

3. KERNKENMERKE

Gepatenteerde spinnekopontwerp | Tegniese basis: Onepiece cast alloy steel construction with top shell integration | Bedryfsvoordeel: Eliminates bolton spider arms, reducing stress points and potential for cracking under extreme load | ROI impak: Tot 40% longer service life on upper assembly components, reducing major rebuild frequency.

Intelligent Lube System (ILS) | Tegniese basis: Outomatiese, dualcircuit lubrication with realtime pressure/temperature monitoring and filtration | Bedryfsvoordeel: Ensures optimal bearing protection under all loads; waarsku operateurs oor moontlike probleme voor mislukking | ROI impak: Proven to extend bearing life by over 30% and prevent catastrophic luberelated downtime events.

STLF (StraightTaperLowerFlat) Concave Profile | Tegniese basis: Optimized chamber geometry derived from crushability testing data | Bedryfsvoordeel: Maintains consistent feed opening characteristics throughout liner life for stable throughput and product gradation | ROI impak: Lewer af tot 15% more crushed tonnage per concave liner set compared to traditional profiles.

Buisvormige raam & Mainshaft Design | Tegniese basis: Forged highstrength steel mainshaft supported within a rigid, onepiece tubular frame | Bedryfsvoordeel: Provides exceptional alignment stability and resists fatigue under cyclical loading for consistent operation | ROI impak: Minimizes deflectionrelated wear on bushings and liners, langtermyn onderhoudskoste te verlaag.

Integrated Control System (ICS) Interface | Tegniese basis: Standardized PLC platform with MODBUS/J1939 protocols for plantwide integration | Bedryfsvoordeel: Your operators gain realtime control over CSS (Geslote kant-instelling), krag trek, and lubrication from the central control room | ROI impak: Enables precise process optimization for energy savings and target product size.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard Norm | OEM Gyratory Crusher Solution | Voordeel (% Verbetering) |
| : | : | : | : |
| Beskikbaarheid (Geskeduleer) | 92 94% | 96%+ (with ILS & Patented Spider) | +24% |
| Ton per MWh (Energiedoeltreffendheid) Basislyn = 100%| 100% Reference| 115 118%| +1518% |
| Liner ChangeOut Tyd (Major Set) Average = ~48 hrs| ~48 uur| ~36 uur| 25% |
| Dra Deel Verbruik (g/ton crushed) Material Dependent Baseline = 100%| 100% Reference| ~8590%| 10 aan 15% |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: model afhanklik, van 2,000 tph tot verby 10,000 tph.
Motor Krag: Tipies tussen 450 kW en 1,200 kW (600 HP 1,600 HP), aangepas by plig.
Voer opening: Gaping groottes van 1,000 mm aan 1,500 mm (39" aan 59").
Sleutel materiaal spesifikasies:
Hoofraam & Top dop: Hightensile cast steel.
Mantel & Konkaaf: Mangaan staal legerings; optional premium alloys for specific abrasion/corrosion applications available.
Mainshaft: Forged highstrength alloy steel.
Fisiese afmetings: Beduidende voetspoor; exact L x W x H varies by model. Requires engineered reinforced concrete foundation.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 40°C tot +50°C (40°F tot +122°F). Dust seals rated for harsh environments.

6. TOEPASSINGSSCENARIO'S

Grootskaalse Kopermynuitbreiding

Uitdaging: An existing mine’s expansion required a new primary crushing station capable of handling an additional 12 million tpy of sulfide ore while operating at >95% availability in a remote location with high service costs.
Oplossing: Installation of a single largecapacity OEM Gyratory Crusher with the Intelligent Lube System (ILS) and remote monitoring capabilities.
Resultate: Ontwerp deurset bereik binne drie maande na ingebruikneming. The ILS prevented two potential bearing failures in the first two years as flagged by its monitoring system. Availability averaged 96.7% over three years.

HighAbrasion Granite Quarry

Challenge A major aggregate producer faced unsustainable wear part costs and excessive downtime due to biweekly concave changes in their primary crushing stage.
Solution Replacement with an OEM Gyratory Crusher featuring the STLF concave profile and optional ultrawearresistant alloy liners specified for granite.
Results Liner service life increased from an average of 14 dae aan 21 dae. This reduced annual scheduled liner change downtime by approximately 120 ure, while also lowering liner cost per ton by an estimated 18%.

7. KOMMERSIËLE OORWEGINGS

OEM Gyratory Crushers are capital investments priced according to size, capacity specifications (<tph), selected metallurgy options (<alloy grade), vlak van outomatisering (<control package). Pricing typically falls into distinct tiers based on inlet size (<42”, <54”, <60”+).

Opsionele kenmerke wat finale pryse beïnvloed, sluit in:
Outomatiese instellingsregulering () stelsel
Premium alloy packages for mantles/concaves
Gevorderde toestandmoniteringsensors (, temperatuur)
Extended factory warranty packages

Comprehensive service agreements are available covering planned maintenance inspections parts supply (, laers), technical support These agreements can be structured as fixedcost annual contracts providing budget certainty Financing options including leasing capital equipment loans are offered through certified partners

8. Gereelde vrae

Q What are the lead times typically involved?
A Lead times vary based on model complexity current manufacturing capacity but generally range from

Q Can this crusher integrate with our existing PLC control system?
A Yes The Integrated Control System uses industrystandard communication protocols like MODBUS TCP/IP ensuring compatibility with most modern plant DCS systems

Q How does this design improve safety during maintenance?
A Key safety features include hydraulic setting adjustment eliminating manual work under tension integrated lifting points designed rigging procedures provided

Q What is included in standard commissioning?
A Standard commissioning includes field assembly supervision initial startup performance testing operator training Documentation includes detailed installation maintenance manuals

V Word prestasiewaarborge verskaf?
A Yes performance guarantees covering throughput power consumption product gradation are contractually defined based on agreed feed material characteristics