1. PYNPUNT GEDREWE OPENING

Are you managing gold ore processing operations burdened by inconsistent feed material, escalating energy costs, and unplanned maintenance halting your production line? Die primêre verpletteringsfase gee die toon aan vir jou hele herstelkring. Ondoeltreffend of onbetroubaar OEM gold ore crushing equipment directly impacts throughput, increases wear part consumption, and creates bottlenecks that affect downstream milling and leaching efficiency.

Oorweeg hierdie operasionele uitdagings:
Hoë stilstandskoste: Unplanned failures in critical crusher components can cost thousands per hour in lost production and labor.
Suboptimale Bevryding: Inconsistent particle size distribution from the primary stage reduces overall gold recovery rates in subsequent processes.
Oormatige energieverbruik: Older or poorly matched crushing equipment operates inefficiently, making power costs a significant and growing operational expense.
Hoë onderhoudskompleksiteit: Equipment that requires frequent, specialized service or hardtosource parts increases your total cost of ownership and operational risk.

Is your current crushing solution delivering the reliability, doeltreffendheid, and costpertonne needed to maximize the value of your ore body?

2. PRODUK OORSIG

Our solution is engineered OEM gold ore crushing equipment, specifically primary jaw crushers and gyratory crushers designed for highcapacity, abrasive gold ore applications. This equipment forms the robust foundation of your mineral processing plant, accepting runofmine (ROM) feed and delivering a consistent, coarse product for secondary crushing or direct feed to a SAG mill.

Operasionele werkvloei:
1. ROM ore is fed into the crusher’s large receiving hopper via haul truck or loader.
2. The fixed jaw and moving jaw (or mantle in gyratory models) create a compressive force, breaking the ore against itself.
3. Gebreekte materiaal gaan deur die afvoeropening uit (gap), met grootte beheer deur die geslote kant instelling (CSS).
4. The product is conveyed to the next stage of your process circuit.

Toepassingsomvang: Ideal for hightonnage hard rock gold mining operations (stort deposito's). Suitable for feed sizes up to 1200mm, producing product sizes typically between 150mm to 250mm.

Beperkings: Nie ontwerp vir nat nie, sticky ores without proper feed system modifications. Ultrafine crushing (<20mm) requires secondary or tertiary crushing stages.

3. KERNKENMERKE

HeavyDuty-raam & Kinematika | Tegniese basis: Eindige Element Analise (FEA) geoptimaliseerde stresverspreiding | Bedryfsvoordeel: Withstands extreme shock loads from uncrushable material and provides longterm structural integrity | ROI impak: Eliminates frame fatigue failures, die operasionele lewe verder verleng 20+ jare met behoorlike instandhouding.

Gevorderde Liner Tegnologie | Tegniese basis: Mangaan staal legering samestelling & profiel ingenieurswese | Bedryfsvoordeel: Maximizes liner life and reduces frequency of changeouts; optimized nip angle enhances throughput | ROI impak: Reduces liner inventory costs and labor hours dedicated to replacement, toenemende beskikbaarheid van breker.

Hidrouliese verstelling & Skoonmaak | Tegniese basis: Geïntegreerde hidrouliese silinders vir CSS-verstelling en boemelaarvrystelling | Bedryfsvoordeel: Allows operators to adjust product size or clear a cavity blockage in minutes without manual intervention | ROI impak: Minimizes downtime for routine adjustments and dramatically reduces time lost to stall events.

Direkte ry & HoëTraagheid Vliegwiele | Tegniese basis: Hightorque motor coupled with precisely calculated rotational mass | Bedryfsvoordeel: Maintains consistent RPM under variable load conditions for stable throughput; efficient power transmission | ROI impak: Verbeter energiedoeltreffendheid deur 812% compared to Vbelt drives on equivalent units under full load.

Gesentraliseerde smering & Toestandsmoniteringspunte | Tegniese basis: Automated lubrication system with remote monitoring capability | Bedryfsvoordeel: Ensures critical bearings receive correct lubrication without manual error; allows for predictive maintenance scheduling | ROI impak: Prevents catastrophic bearing failures—a leading cause of extended unplanned downtime—and reduces grease consumption.

Modulêre komponentontwerp | Tegniese basis: Standardized subassemblies for key wear sections | Bedryfsvoordeel: Enables faster replacement of worn sections during planned maintenance shutdowns using plant personnel | ROI impak: Cuts planned maintenance duration by up to 30%, getting your line back to production faster.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard basislyn | Our OEM Gold Ore Crushing Solution | Voordeel (% Verbetering) |
| : | : | : | : |
| Meganiese beskikbaarheid (Teiken) | 9294% | 9698%| +4% aan +6% |
| Gemiddelde Liner Life (Skuurerts) | 450,000 ton | 520,000 550,000 ton| +15% aan +22% |
| Energieverbruik (kWh/ton) | Basislyn = 100%| 8992% van basislyn| 8% aan 11% |
| Gemiddelde tyd tussen mislukking (Kritieke laers) ~12 months~ ~18 months~ ~+50%~|
| Beplande instandhoudingsduur (Groot Diens)| ~120 hours~ ~85 hours~ ~29%~|

5. TEGNIESE SPESIFIKASIES

Modelreeks kapasiteit: 500 2,500 ton per uur (tph), depending on feed gradation and required product size.
Voer opening: Van 800mm x 600mm tot 1500mm x 1300mm (Jaw Crusher range).
Kragvereistes: Elektriese motor dryf vanaf 75 kW tot 375 kW. Voltage tailored to site specification (bv., 415V, 6.6kV).
Materiaalspesifikasies: Hoësterkte vervaardigde staalraam (ASTM A36 ekwivalent). Crusher jaws/mantles in premium ASMT A128 manganese steel.
Fisiese afmetings & Gewig: Wissel aansienlik volgens model; typical footprint range of 25m² to 60m². Weight from approximately 25 ton tot oor 120 ton.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +50°C. Stof verseëling standaard; optional kits available for extreme environments.

6. TOEPASSINGSSCENARIO'S

Hard Rock Underground Mine Expansion Challenge:

A midtier gold producer needed a primary crusher for a new decline development with strict dimensional constraints but high throughput demands.
Oplossing:
Implementation of a lowprofile,OEM gold ore jaw crusher, specifically engineered for underground installation with modular components for easier transport and assembly underground.
Resultate:
Achieved design throughput of 900 tph within confined space. Reduced installation time by 40% compared to traditional methods due to modularity.

HighAltitude Open Pit Operation Challenge:

An existing openpit mine at high altitude faced declining performance and rising energy costs from an aging primary crusher struggling with hard, competent ore.
Oplossing:
Replacement with a new,OEM gold ore gyratory crusher, selected for its higher capacitytopower ratio and ability to handle slabby material.
Resultate:
Deurset het met 18%. Spesifieke energieverbruik het met 10%. Plant availability improved due to more reliable operation in thinair conditions.

7. KOMMERSIËLE OORWEGINGS

Prysvlakke: Capital investment scales with capacity and model type. Jaw crusher solutions typically represent a lower initial capital outlay versus gyratory solutions of comparable duty but may have different longterm operating cost profiles.
Opsionele kenmerke: Consider variable frequency drive (VFD) packages for ultimate control over throughput/particle size optimization; gevorderde toestandmoniteringsensors; automated wear measurement systems; custom skid designs for faster installation.
Dienspakkette: Choose from basic warranty support up through comprehensive multiyear service agreements including scheduled inspections, liner change supervision, onderdele afslag, en gewaarborgde noodreaksietye.
Finansieringsopsies: Flexible commercial structures are available including outright purchase capital expenditure financing operating lease agreements tailored project finance solutions

8.Gereelde vrae

Q1 Is this OEM gold ore crushing equipment compatible with my existing secondary circuit or SAG mill feed conveyor
A1 Yes dimensional data power requirements discharge height are provided upfront Our engineering team can review your existing plant layout ensure seamless integration

Q2 What is the expected impact on my overall plant recovery rate
A2 While liberation is finalized downstream consistent optimal primary crush size directly influences grinding circuit efficiency Field data shows that reducing top size variability can improve overall recovery stability

Q3 What are typical lead times
A3 Lead times vary based on model complexity current manufacturing schedule Standard high volume models typically ship within 16 weeks while fully customized units may require 24 weeks Detailed schedules provided upon inquiry

Q4 Do you offer operator training
A4 Yes comprehensive training packages are standard covering safe operation routine maintenance procedures troubleshooting guides Training conducted onsite during commissioning

Q5 How does pricing compare against non OEM aftermarket alternatives
A5 While initial price may be higher total cost ownership analysis consistently demonstrates superior value Our OEM equipment delivers higher availability lower specific energy consumption longer component life resulting lower operating cost per tonne over asset lifetime

V6 Kan u prestasiewaarborge verskaf
A6 Yes we provide contractual performance guarantees covering rated capacity power consumption mechanical availability based agreed upon feed material characteristics

Q7 What is included in standard scope supply
A7 Standard scope includes crusher complete motor drive guards walkways handrails lubrication system basic tool kit foundation drawings manuals