1. PYNPUNT GEDREWE OPENING

Are your gold recovery operations constrained by inconsistent performance from generic equipment? Die finansiële impak is meetbaar: suboptimal recovery rates leave valuable micron gold in the tailings, while frequent mechanical failures lead to unplanned downtime and costly repairs. Processing plants face the continuous challenges of handling variable ore grades, managing high energy and water consumption, and ensuring consistent concentrate purity for maximum smelter returns.

How do you achieve higher yield without exponentially increasing operational costs? Can your processing equipment adapt to changing feed stock? Is your current setup designed for total cost of ownership, or are you facing hidden maintenance expenses? Die oplossing lê nie in generiese masjinerie nie, but in precisionengineered OEM gold mining equipment designed specifically for the demands of modern, profitable gold extraction.

2. PRODUK OORSIG

Hierdie produkreeks sluit swaardiens in, precision OEM gold mining equipment for gravity separation and concentration. Engineered for continuous operation in demanding mineral processing plants, this machinery is central to maximizing recovery from alluvial and hard rock deposits.

Operasionele werkvloei:
1. Voervoorbereiding: Classified ore slurry is evenly distributed into the concentration system.
2. Swaartekrag konsentrasie: Enhanced gravitational forces and precise riffle design separate highdensity gold particles from gangue material.
3. Concentrate Collection: Gold values are trapped and secured within the machine's collection system.
4. Tailings Discharge: Depleted slurry is efficiently evacuated for further processing or disposal.
5. Concentrate Extraction: The enriched concentrate is removed for final cleanup or direct smelting.

Toepassingsomvang & Beperkings:
Omvang: Ideal for primary recovery of coarse and fine liberated gold, as a scavenger for flotation circuits, or for recovering gold from sulfide concentrates. Effective in both fixed plant and modular wash plant configurations.
Beperkings: Not designed for chemical leaching processes (bv., direct cyanidation). Optimal performance requires appropriate feed sizing and slurry density; liberation of gold from host rock is a prerequisite.

3. KERNKENMERKE

Enhanced Riffle System | Tegniese basis: Dynamic trap design with turbulent zone creation | Bedryfsvoordeel: Captures a broader range of particle sizes, including problematic fine gold, reducing shortcircuiting | ROI impak: Velddata toon a 515% increase in overall recovery rates compared to standard static riffles.

Modulêre dekontwerp | Tegniese basis: Interchangeable deck sections with varied surface profiles | Bedryfsvoordeel: Enables rapid reconfiguration to suit specific ore characteristics without full machine replacement | ROI impak: Verminder oorskakelingstyd met tot 70% and extends asset service life.

Veranderlike frekwensie-aandrywing (VFD) Beheer | Tegniese basis: Precision electric motor control of stroke length and frequency | Bedryfsvoordeel: Operators can finetune fluidization and transport dynamics in realtime based on feed grade changes | ROI impak: Optimizes power use per ton processed and improves recovery consistency, yielding up to 20% energiebesparing.

CorrosionResistant Composite Liners | Tegniese basis: Engineered polymer/ceramic liners bonded to structural steel | Bedryfsvoordeel: Protects against abrasive wear in highsolids environments, reduces maintenance frequency | ROI impak: Increases liner life by 3x over standard rubber, directly lowering spare parts costs and labor hours.

Gesentraliseerde smeerstelsel | Tegniese basis: Manifolded lubrication points routed to a single station | Bedryfsvoordeel: Enables full bearing lubrication in under 5 minute sonder demontage, promoting preventative maintenance adherence | ROI impak: Reduces bearing failure rates by an estimated 40%, preventing associated production stoppages.

Integrated Water Distribution Manifold | Tegniese basis: Laminar flow water channels integrated into the deck frame | Bedryfsvoordeel: Delivers uniform wash water across the entire concentrating surface, improving separation efficiency | ROI impak: Consistently highergrade concentrate reduces downstream cleanup load and reagent use.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard Norm | This OEM Gold Mining Equipment Solution | Gedokumenteerde voordeel |
| : | : | : | : |
| Fyn goud (3,500 bedryfsure (with centralized greasing)| +75% verbetering |
| Deck Wear Liner Replacement Interval (Skuurerts) | 69 maande (Standard rubber) | 24+ maande (Composite liner) | >200% verbetering |
| Energieverbruik per ton verwerk | Basislyn (Vaste spoed ry) | 18% (VFD optimized operation) | 18% vermindering |
| OnSite Reconfiguration Time | Full day shutdown (8+ ure) | <2.5 ure (Modular deck system)| ~70% tydbesparing |

Based on controlled tests with standardized synthetic ore feed.

5. TEGNIESE SPESIFIKASIES

Verwerkingskapasiteit: Konfigureerbaar vanaf 50 oor 400 cubic yards per hour of solids feed.
Kragvereistes: Elektriese motoraandrywings wat wissel van 7.5 kW aan 30 kW per eenheid, hang af van modelgrootte; versoenbaar met standaard industriële driefase krag.
Materiaalspesifikasies: Primêre struktuur ASTM A36 staal; wear surfaces utilize proprietary composite liners (UHMWPE with ceramic inserts); stainless steel fasteners at critical points.
Fisiese afmetings: Unit footprints range from compact models at ~3m L x 1.5m W to largescale models at ~6m L x 2.5m W.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +50°C; humiditeitbestande elektriese komponente; suitable for dusty environments common to mineral processing plants.

6. TOEPASSINGSSCENARIO'S

Alluvial Wash Plant Upgrade Challenge:

A West African alluvial operation was experiencing significant fine gold loss in its tailings due to outdated sluice technology.

Oplossing:

Implementation of a highcapacity OEM centrifugal concentrator circuit as a primary recovery unit.

Resultate:

Plantwide recovery efficiency increased from an estimated 68% oor 88%. The payback period on the equipment was achieved within seven months based on incremental recovered ounces.

Hard Rock Mill Scavenger Duty Challenge:

A Canadian hard rock mill’s flotation tailings still contained economically recoverable gravityrecoverable gold (GRG), representing lost revenue.

Oplossing:

Installation of a dedicated multistage OEM shaking table circuit fed by cyclone underflow from the tailings stream.

Resultate:

The circuit consistently produces a highgrade concentrate averaging over than , vang 'n bykomende . oz of gold per day that was previously lost. This adds direct revenue with minimal incremental processing cost.

7. KOMMERSIËLE OORWEGINGS

Prysvlakke: Equipment pricing is structured based on throughput capacity and level of automation.
Standaarddiens-eenhede: For lowertonnage or pilotscale operations.
Production Series: Fullscale units with heavyduty components for continuous plant operation.
Modular Plant Skids: Complete preassembled circuits including pumps, distribution systems, en kontroles.
Opsionele kenmerke & Opgraderings: Available options include advanced PLC control systems with data logging, remote monitoring capability via SCADA integration premium ceramic wear packages for ultraabrasive ores
Dienspakkette: Choose from annual preventative maintenance agreements emergency breakdown support plans comprehensive spare parts kits tailored to expected wear schedules
Finansieringsopsies: To support capital planning we offer flexible commercial leasing structures through partner financial institutions milestonebased project financing

8.Gereelde vrae

Q1 Is this OEM gold mining equipment compatible with our existing plant layout?
Our engineering team provides layout review services Standard designs emphasize modularity allowing integration into most existing slurry distribution systems Dimensional drawings interface points are available upfront

Q2 What is the expected impact on our daily operational routine?
The equipment is designed for simplicity VFD controls allow quick tuning by operators Centralized greasing drastically reduces daily maintenance time The goal is more stable predictable operation requiring less intervention

Q3 How does the pricing compare to sourcing generic or refurbished equipment?
While initial capital outlay may be higher than generic alternatives total cost of ownership analysis consistently favors this OEM solution Factors include significantly longer component life higher recovery yields lower energy consumption reduced downtime which collectively deliver superior longterm financial return

Q4 What training or support is provided during implementation?
Commissioning includes onsite training for operations maintenance crews covering normal operation troubleshooting basic adjustments Comprehensive manuals schematic diagrams part lists are provided digitally physically

V5 Kan u prestasiewaarborge verskaf?
We offer process performance guarantees based on certified test work conducted using a representative sample of your ore Guarantees cover minimum recovery rates achievable under defined feed conditions

Q6 What are typical lead times for delivery?
Lead times vary by model complexity Standard production series units typically ship within weeks following order confirmation Customized modular skids require detailed engineering consultation will have longer lead times outlined during project scoping

Q7 Are critical spare parts readily available?
We maintain an inventory of highwear consumables proprietary components ensuring expedited shipment A recommended initial spare parts list will be provided with your quotation minimizing potential production delays