1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou totale produksiemarges? Vir aanlegbestuurders en ingenieurskontrakteurs, die kernuitdagings in primêre verplettering fokus dikwels op drie kritieke areas:

Ongeskeduleerde stilstand: Laersfoute of komponentslytasie kan jou hele verwerkingslyn stop, kos duisende per uur in verlore produksie en arbeid.
Hoë instandhoudingskoste: Gereelde voering veranderinge, deel vervangings, and associated labor create a significant, herhalende bedryfskoste.
Inkonsekwente uitset & Produk Vorm: Poorly graded aggregate or excessive flaky material can lead to product rejection or reduced value in downstream applications.

How do you balance the need for highvolume throughput with equipment reliability and final product quality? Die oplossing vereis 'n masjien wat nie net vir krag ontwerp is nie, maar vir voorspelbaar, costeffective performance. This is where the specification of your primary ODM stone crusher machine becomes a fundamental business decision.

2. PRODUK OORSIG: Primêre kakebeenbreker

This ODM stone crusher machine is a heavyduty, stationary primary jaw crusher engineered for the first stage of size reduction in quarrying, mynbou, en sloping herwinning bedrywighede. Die kernfunksie daarvan is om groot voermateriaal te aanvaar (tot 80% of the gape dimension) and reduce it to a manageable size for secondary crushing circuits.

Operasionele werkvloei:
1. Voerinname: Groot grondstof (0800mm) word in die vibrerende grizzly-voerder gelaai (opsioneel), wat boetes omseil om brekerkamerlading te optimaliseer.
2. Kompressiewe verplettering: Materiaal gaan die vaste en bewegende kakebeenplate binne. Die elliptiese beweging pas drukkrag toe, rots teen rots breek.
3. Verstelling van ontladinginstelling: The crushed product size is determined by the closedside setting (CSS), hydraulically adjustable for quick product grading changes.
4. Ontslag & Transport: Sized material exits at the bottom of the chamber onto a main product conveyor for transport to the next processing stage.

Toepassingsomvang: Ideaal vir harde rock (graniet, basalt), skuurerts, en herwonne beton. Best suited for hightonnage stationary plants.
Beperkings: Not designed for final shaping or ultrafine crushing; requires a secondary crusher (keël/impak) for most finished aggregate specifications.

3. KERNKENMERKE

Diep verpletterende kamer & Geoptimaliseerde kinematika | Tegniese basis: Increased nip angle and longer vertical jaw plate engagement | Bedryfsvoordeel: Maak hoër kapasiteit per slag moontlik en verminder oorbrugging; promotes rockonrock crushing in upper chamber | ROI impak: Higher throughput per kWh, reduced idle time from blockages
HeavyDuty-vervaardigde hoofraam | Tegniese basis: Gelaste staalplaatkonstruksie met versterkte spanningspunte | Bedryfsvoordeel: Verskaf langtermyn strukturele integriteit onder maksimum las toestande, weerstand teen moegheid | ROI impak: Extends operational lifespan beyond 15+ jare, kapitaalbelegging te beskerm
Hidrouliese skakelaar & Aanpassingstelsel | Tegniese basis: Vervang tradisionele meganiese skakelplate met 'n dubbelwerkende hidrouliese silinder | Bedryfsvoordeel: Allows remote adjustment of CSS and provides automatic overload protection by releasing tramp metal | ROI impak: Verminder stilstand vir instellingsveranderings met tot 70% en voorkom katastrofiese skade deur onbreekbares
Vasgebout (Nie-gesweis) Jaw Plate Design | Tegniese basis: Highstrength alloy steel plates secured via bolted wedge system | Bedryfsvoordeel: Enables fast reversal/replacement of wear parts infield without specialized welding equipment | ROI impak: Cuts liner change downtime by over 50% and reduces longterm part inventory costs
Gesentraliseerde outomatiese smeerstelsel | Tegniese basis: Programmable lubricant injection to all major bearing points from single station | Bedryfsvoordeel: Ensures consistent bearing protection, eliminates manual greasing errors or missed points | ROI impak: Directly extends bearing service life by an average of 30%, reducing major failure risk

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard Norm | Hierdie ODM Jaw Crusher Solution | Gedokumenteerde voordeel |
| : | : | : | : |
| Beskikbaarheid / Optyd | 9294% (geskeduleer & ongeskeduleerd) | 96%+ (gebaseer op velddata) | +34% operasionele tyd |
| Liner Change Frequency (Abrasive Rock) | Every 120150k tons crushed life cycle testing demonstrates every 180200k tons +2533% langer lewe |
| Power Consumption per Ton Crushed ~0.85 1.1 kWh/t field data shows ~0.75 0.95 kWh/t 1215% energy cost |
| Tramp Metal Herstel Tyd (Unsticking) Handmatige skoonmaak; tot 48 hours hydraulic release; tipies <30 minute 90% downtime reduction |

5. TEGNIESE SPESIFIKASIES

Modelreeks kapasiteit: Van 150 TPH aan 1,200 TPH (based on standard hard rock with bulk density ~1.6 t/m³).
Voer openingsreeks: Van 750mm x 500mm tot 1500mm x 1200mm.
Kragvereistes: Hoof breker motor van 90 kW tot 315 kW; total plant auxiliary power dependent on configuration.
Materiaalspesifikasies: Main frame constructed from ST523 steel; jaw plates available in Mn18Cr2 or Mn22Cr2 highmanganese steel; shaft from forged42CrMo alloy steel.
Fisiese afmetings (Voorbeeld Model): Ongeveer. lengte: ~4m, breedte:~3m height:~3m weight:~2555 tonnes depending on model).
Environmental Operating Range Designed for ambient temperatures from 20°C to +45°C with appropriate lubricants dust sealing effective up to IP65 rating.

6. TOEPASSINGSSCENARIO'S

Granite Quarry Primary Crushing Challenge A quarry operation faced excessive wear costs on their previous jaw crusher's side liners and tension rods requiring maintenance every six weeks halting production Solution Implementation of our ODM stone crusher machine with bolted jaw plate design and hydraulic toggle system Results Liner life extended to an average of five months tension rod issues eliminated Annual maintenance downtime reduced by estimated total savings exceeding

Stedelike konstruksie & Demolition Waste Recycling Challenge A recycling contractor needed reliable primary reduction of reinforced concrete with frequent tramp metal encounters causing regular damage Solution A customized primary jaw crusher fitted with an extended hydraulic release system and reinforced feeder Results Uncrushable metal is ejected automatically preventing shaft or bearing damage Plant availability increased by allowing continuous processing of contaminated C&D material

7 KOMMERSIËLE OORWEGINGS

Our ODM stone crusher machines are offered in clear pricing tiers based on capacity size:

1 Tier I Standard Duty Models Up configurations ideal for lowerabrasion applications or intermittent use
2 Tier II HeavyDuty Models Our most common specification includes all core features listed above designed for continuous hardrock operation
3 Tier III Custom Engineered Solutions Modifications for specific feed materials extreme climates or integration with existing automation systems

Opsionele kenmerke sluit in:
Geïntegreerde motorbasis
Automatic gap adjustment ASRitype system
Different wear material grades ceramic liners)
Stofonderdrukking spuitstelsels

Dienspakkette beskikbaar:
Basic Warranty Parts & labor coverage months/ operating hours)
Extended Service Plan Scheduled inspections predictive maintenance support)
Full OnSite Support Package Includes training spare parts kit commissioning supervision)

Financing Options Flexible commercial leasing structures are available through partners allowing CAPEX preservation with predictable monthly OPEX allocation

8 Gereelde vrae

Q What compatibility checks are needed before integrating this into my existing plant?
A Sleutelfaktore is voeropening teenoor jou huidige maksimum voergrootte afvoerafmetings teenoor jou stroomaf vervoerbandbreedte/kapasiteit kragtoevoerversoenbaarheid voetspoor fondamentvereistes Ons ingenieurspan verskaf 'n vooraf-integrasie kontrolelys

V Hoe beïnvloed hierdie masjien my algehele aanlegdoeltreffendheid?
A Deur konsekwente betroubare primêre reduksie te verskaf, skep dit stabiele voedingstoestande vir jou sekondêre/tersiêre stroombane wat knelpunte verminder Velddata toon algehele aanleg-deurvloeistabiliteitverbeterings van

V Wat is standaard betalingsvoorwaardes se leitye?
'n Standaardbepalings vereis deposito by bestellingbevestiging balans voor versending. Leertye verskil volgens modelkompleksiteit en wissel gewoonlik van weke na bestellingbevestiging, versending uitgesluit

Q What training is provided for our operators maintenance staff?
A Comprehensive commissioning includes handson operational safety procedures basic troubleshooting routine maintenance schedule training Documentation includes detailed parts manuals lubrication charts schematic diagrams

Q Can wear parts be sourced locally or must they be OEM?
A While we strongly recommend genuine OEM parts due to metallurgical specifications dimensional tolerances we provide full machining drawings certified materials lists customers wishing qualify local suppliers critical components like jaw plates shafts