1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou steengroef se winsgewendheid? Vir aanlegbestuurders en ingenieurskontrakteurs, konsekwent produseer, spoorwegballas van hoë gehalte bied duidelike uitdagings. Inconsistent feed material leads to excessive wear on crusher liners, driving up maintenance costs and parts inventory. Manual adjustment for product gradation is timeconsuming and often results in offspec material, causing costly rejections. Verder, traditional crushing circuits struggle with the cubical product shape required for optimal track bed stability, leading to premature breakdown and increased lifecycle costs for your clients. How can you increase throughput of inspec material while simultaneously controlling wear costs and reducing energy consumption per ton? The solution lies in purposeengineered ODM quarry ballast crushing equipment.

2. PRODUK OORSIG

This product line comprises stationary and semimobile primary, sekondêr, and tertiary crushing plants specifically configured for highvolume railway ballast production. The operational workflow is engineered for maximum yield of the required 4070mm graded aggregate:
1. Primêre vermindering: Scalping of fines and primary size reduction via a robust jaw or gyratory crusher.
2. Sekondêre verplettering & Vorming: Critical stage utilizing a cone crusher configured for optimal interparticle crushing to enhance cubicity.
3. Finale vertoning & Hersirkulasie: Precise multideck screening separates the final ballast product; oversize is recirculated efficiently, while undersize is diverted for other aggregate products.

Application scope includes dedicated railway ballast quarries and multiproduct quarries with a dedicated ballast production line. Key limitations include feed size compatibility with the primary crusher aperture and a requirement for consistent electrical power supply for stationary plants.

3. KERNKENMERKE

Gevorderde kamermeetkunde | Tegniese basis: Geoptimaliseerde vergruisholte-ontwerp gebaseer op voermateriaalanalise | Bedryfsvoordeel: Promotes interparticle crushing to produce a higher percentage of cubical particles, directly meeting EN 13450/AS 2758.7 standaarde | ROI impak: Reduces waste from flaky or elongated particles, increasing saleable yield by an estimated 815%
Hydroset CSS-aanpassing | Tegniese basis: Hydraulic adjustment of the Closed Side Setting (CSS) on cone crushers | Bedryfsvoordeel: Allows operators to adjust product gradation in minutes without stopping the crusher, maintaining spec during feed variations | ROI impak: Minimaliseer stilstand vir handmatige aanpassings, verhoging van algehele plantbeskikbaarheid
Liner Dra Compensation | Tegniese basis: Automated system that maintains CSS as wear parts degrade | Bedryfsvoordeel: Delivers consistent product size throughout the liner life without manual intervention | ROI impak: Stabilizes output quality, reduces variabilityrelated waste, and extends effective liner service life
Laai & Feed Control Automation | Tegniese basis: PLCintegrated sensors regulating feed rate based on crusher motor load | Bedryfsvoordeel: Prevents crusher overload and choking, ensuring smooth operation at peak capacity | ROI impak: Beskerm dryfkomponente teen skade, verminder onbeplande stops, en optimaliseer energieverbruik per ton gebreekte
Modulêre slytasieonderdeelontwerp | Tegniese basis: Gestandaardiseer, reversible/wearable components in primary impactors or jaws | Bedryfsvoordeel: Reduces part changeout time and simplifies inventory management for maintenance crews | ROI impak: Velddata toon a 3040% reduction in mean time to repair (MTTR) tydens voering veranderinge

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard basislyn | ODM Quarry Ballast Solution | Voordeel (% verbetering) |
| : | : | : | : |
| Produk Cubicity Index (Vorm) | 7580% within spec band (ASTM D4791) | Konsekwent >90% within spec band (ASTM D4791) | +1215% verbetering |
| Liner Life (Abrasive Rock) ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrush~SecondaryConeCrush~Seco| 450k 550k tons per set (graniet) >600k tons per set (graniet)| +1020% verlengde lewe |
| Specific Energy Consumption kWh/tonne Throughput Reduction Ratio >5:1 Throughput Reduction Ratio >5:1 Throughput Reduction Ratio >5:1 Throughput Reduction Ratio >5:1 Throughput Reduction Ratio >5:|0 .85 1 .05 kWh/t 96 %|+24 persentasiepunte|

5. TEGNIESE SPESIFIKASIES

Kapasiteit/gradering: Konfigureerbaar vanaf 200 oor 800 ton per uur voltooide ballasproduk.
Kragvereistes: Primary plant motors from 160kW to 400kW; totale geïnstalleerde krag hang af van konfigurasie.
Materiaalspesifikasies: Engineered for compressive strength rock up to 350 MPa; standard wear liners are highgrade manganese steel; optional ceramic composites available for highly abrasive feeds.
Fisiese afmetings: Stationary plant footprints from approximately 15m x 25m; semimobile units designed for easier relocation within a site.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C met toepaslike smeerstelsels; dust suppression systems are integrated as standard.

6. TOEPASSINGSSCENARIO'S

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