1. PYNPUNT GEDREWE OPENING

Are you managing recurring costs and operational bottlenecks in your size reduction process? Inkonsekwente deeltjiegrootteverspreiding, oormatige slytasie-onderdeel vervanging frekwensie, en onbeplande stilstand vir instandhouding is nie net ongerief nie – dit het 'n direkte impak op jou wins. Wanneer jou hamermeul onderpresteer, jy staar verhoogde energieverbruik per ton verwerk in die gesig, hoër onderdele voorraadkoste, and potential downstream processing delays.

Is inconsistent feed material causing unpredictable output fineness and affecting your final product quality?
Vervang jy hamers, skerms, and liners too often, struggling with both parts costs and labor hours?
Does mill vibration or bearing failure lead to catastrophic unplanned shutdowns, om jou hele produksielyn te stop?
Are you sacrificing throughput capacity because your current equipment cannot handle material variability or requires constant operator adjustment?

These challenges underscore the need for a hammer mill engineered not just to crush, but to deliver operational reliability and predictable costperton performance.

2. PRODUK OORSIG: ODM HeavyDuty Hammer Mill

Hierdie ODM (Oorspronklike ontwerpvervaardiger) hammer mill is a robust industrial impact crusher designed for highvolume reduction of mediumhard to hard materials. It is engineered for continuous operation in demanding mineral processing, totale produksie, and industrial milling applications.

Operasionele werkvloei:
1. Beheerde voer: Materiaal word via 'n gereguleerde voerstelsel ingevoer (bv., vibrerende voerder, band vervoerband) in die maalkamer.
2. Impakvermindering: Vinnig roterende hamers (mounted on a heavyduty rotor) kinetiese energie oordra, shattering material against the breaker plates and chamber walls.
3. Grootte Klassifikasie: Sized particles exit through a perforated screen grate; oversize material remains in the chamber for further reduction.
4. Ontslag: Processed material is conveyed away for the next stage of operation.

Toepassingsomvang: Ideaal vir kalksteen, gips, steenkool, aggregate, herwonne konstruksiemateriaal, en sekere metaalerts. Nie aanbeveel vir hoogs skuur materiaal nie (bv., silika sand) sonder spesifieke legeringskonfigurasies, of vir taai, highmoisture content feeds that may cause screen clogging.

3. KERNKENMERKE

Omkeerbare rotorstelsel | Tegniese basis: Simmetriese rotorontwerp laat endforend-rotasie toe | Bedryfsvoordeel: Verdubbel lewensduur van hamerrande voor vervanging; enables quick change of impact direction to combat asymmetric wear | ROI impak: Reduces annual hammer inventory costs by up to 50% en verleng groot diensintervalle.

Gesegmenteerde dravoerings | Tegniese basis: Bolton liner sections made from alloy steel or AR plate | Bedryfsvoordeel: Individual sections can be replaced during scheduled maintenance without dismantling the entire housing; verminder stilstand | ROI impak: Verminder die stilstandtyd vir die vervanging van die voering met ongeveer 70% compared to weldedplate designs.

Dinamiese balansering & HeavyDuty Bearings | Tegniese basis: Factory rotor balancing to ISO G6.3 standard paired with oversized spherical roller bearings | Bedryfsvoordeel: Eliminates destructive vibration at operational speeds; ensures smooth running under variable load conditions | ROI impak: Verleng die dienslewe van die laer met meer as 40%, preventing costly secondary damage from vibrationinduced failure.

QuickChange Screen & Hammer System | Tegniese basis: Hydraulic or mechanical assist systems for accessing the grinding chamber | Bedryfsvoordeel: Enifies changeover of screen grate sizes and hammer sets in hours instead of shifts | ROI impak: Increases plant flexibility and uptime; allows rapid adaptation to different product specifications with minimal lost production.

Dual Drive Pulley Configuration | Tegniese basis: Multiple Vbelt sheaves distributing power from dual motor drives | Bedryfsvoordeel: Provides redundant power transmission; reduces stress on individual belts and motors; allows for easier tensioning | ROI impak: Lowers risk of complete drive failure; improves overall transmission efficiency by 35%, reducing energy waste.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard Norm | Hierdie ODM Hammer Mill Solution | Gedokumenteerde voordeel |
| : | : | : | : |
| Ton per uur / kWh (for ~25mm limestone) | 8 10 TPH/kWh | 11 13 TPH/kWh | +2030% Energiedoeltreffendheid |
| Hamer lewensduur (under defined conditions) | 400 600 bedryfsure | 800 1,200 bedryfsure (omkeerbaar) | +100% Diens Lewe |
| Skermwisseltyd (for major size change) | 8 12 manure | 3 5 manure (with assist)| 60% Stilstand |
| Geraasvlak by 1 Meter (onder volle vrag)| >105 dB(A) | <98 dB(A) (with sealed housing)| Improved OSHA Compliance |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: model afhanklik, van 50 TPH tot verby 300 TPH in aggregate applications.
Kragvereistes: Van 160 kW tot 630 kW (250 HP – 850 HP), configured for either direct drive or belt drive.
Rotor deursnee & Breedte: Options from Φ1000mm x L1200mm to Φ2000mm x L3000mm.
Materiaalspesifikasies: Housing constructed from heavyduty carbon steel plate (>20mm thick). Standard hammers are forged alloy steel; optional DuroMax™ or manganese steel alloys available. Rotor shaft is hightensile forged steel.
Voergrootte Maksimum: Up to ≤500mm edge length depending on model.
Produk Grootte Reeks: Adjustable from ≤5mm to ≤50mm based on screen selection.
Bedryfstemperatuurreeks: Ambient to +60°C (+140°F); bearing housings include provisions for cooling if required.
Stofbeheer: Fully sealed housing with multiple shaft seals; flanged connections for dust extraction systems.

6. TOEPASSINGSSCENARIO'S

Aggregate Produksie-aanleg – Kalksteenverwerking

Uitdaging: A quarry’s existing hammer mill produced excessive fines (<3mm), wasting marketable product fractions while struggling with high vibration that led to quarterly bearing failures.
Oplossing: Implementation of a midrange ODM hammer mill with a dynamically balanced rotor and optimized screen grate geometry.
Resultate: Fines generation reduced by ~18%, verhoogde verkoopbare produkopbrengs. Bearing service life extended to over 18 maande van aaneenlopende bedryf. Overall plant availability increased by an estimated ~5%.

Mineral Processing Pilot Plant – Versatility Requirement

Uitdaging: An engineering contractor required flexible crushing equipment for pilot testing various ore types without lengthy reconfiguration periods between tests.
Oplossing: Installation of an ODM hammer mill featuring the quickchange screen/hammer system and reversible rotor.
Resultate: Changeover time between different ore test batches reduced from one full day to under four hours. The reversible rotor feature allowed them to process a highly abrasive sample without immediate parts replacement after initial wear was observed.

7. KOMMERSIËLE OORWEGINGS

Pricing tiers are structured according to capacity rating and construction material grade:
Standaarddiensreeks: For consistent feed materials like coal or softer aggregates. Offers core reliability at an entry capital cost.
HeavyDuty-reeks: The most common specification for general quarrying and mineral processing, featuring all core features listed above.
SevereDuty Series: Includes upgraded alloys throughout wear components (voerings,hamers), specialized shaft seals,and premium bearings for highly abrasive or corrosive feeds.

Opsionele kenmerke sluit in:
Outomatiese smeerstelsels
Vibration monitoring sensors with PLC integration
Explosionproof construction
Custom mobile skid mounting

Service packages range from basic commissioning support up through comprehensive annual maintenance contracts with guaranteed parts availability windows.Financing options including leasetoown programs are available through partner institutions,making capital expenditure manageable within operational budgets.

8.Gereelde vrae

V1:What level of moisture in feed material can this hammer mill handle?
A1:Practical field data suggests optimal operation with feed moisture below ~15%.For higher moisture content,fines may agglomerate,causing screen blinding.A heated chamber option is available for specific highmoisture applications like certain clays.

V2:What is the typical lead time on critical wear parts like hammers or screens?
A2:Due our ODM manufacturing model we maintain substantial raw stock.For standard alloys lead times average two weeks.Guaranteed expedited shipping options exist within our service contracts ensuring minimal operational disruption

Q3.How does this equipment integrate with our existing feeding conveying system?
A3:The mills are designed with standardized inlet outlet flange dimensions adaptable via transition pieces.Engineering drawings are provided upfront allowing your team contractors plan integration seamlessly into existing layouts

Q4.What kind foundation required installation ?
A4:A reinforced concrete foundation mass approximately three times machine weight recommended dampen operational vibrations.Detailed foundation drawings anchor bolt templates included delivery documentation

Q5.Are performance guarantees offered ?
A5 Yes we provide guaranteed throughput capacity particle size distribution curves based controlled test runs agreed representative sample material prior contract finalization

Q6.Can you supply matching ancillary equipment feeders conveyors dust collection ?
A6 As an ODM manufacturer we act as single point contact source coordinate supply all necessary ancillary equipment through vetted partners simplifying procurement logistics ensuring system compatibility