1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare beskikbaarheid erodeer jou primêre vergruiskring se winsgewendheid? Vir aanlegbestuurders en ingenieurskontrakteurs, die primêre vergruisingsfase is 'n kritieke bottelnek waar ondoeltreffendheid deur die hele verwerkingslyn val. Algemene uitdagings sluit in:
Ongeskeduleerde stilstand: Voortydige dra van kritieke komponente soos mantels en konkawe lei tot gereelde, disruptive stoppages for maintenance, honderde duisende in verlore deurset kos.
Inkonsekwente voerhantering: Fluctuating feed sizes and material hardness cause chokefeeding issues or poor cavity utilization, reducing effective capacity and increasing power spikes.
Hoë bedryfsuitgawes: The combined cost of energy consumption, voering vervangings, and manual adjustment labor creates a significant ongoing financial burden.
Stigting & Installasie kompleksiteit: Traditional designs require massive, costly civil works and extended installation timelines, delaying project ROI.

Wat as jou primêre breker hoër beskikbaarheid kan lewer, predictable maintenance cycles, and lower costperton metrics? The solution requires a design focused on durability, intelligente outomatisering, and engineered efficiency.

2. PRODUK OORSIG

Die ODM Gyratory Crusher is 'n swaardiens, primary compression crusher engineered for the first stage of reducing runofmine ore or quarry rock. Dit is ontwerp vir hoëtonnage, continuous operation in fixedplant mining and aggregate production.

Operasionele werkvloei:
1. Voerinname: Large dump trucks or loaders deposit runofmine material into the topmounted feed hopper.
2. Kompressiewe verplettering: The central gyrating mantle eccentrically rotates within the stationary concave, progressively crushing rock as it moves downward through the chamber.
3. Ontslag: Crushed product exits through the bottom discharge opening (set by the mainshaft position) onto the primary conveyor for transport to downstream processes.

Toepassingsomvang: Ideaal vir hoë kapasiteit (1,500 12,000+ tph) primêre vergruising van skuur harde rots (ystererts, kopererts, graniet) and blastfragmented limestone. It is the preferred solution for largescale mining operations and major aggregate quarries.

Beperkings: Not suitable for recycled concrete/asphalt or highly plastic/claybound materials. Requires a stable electrical power supply and significant capital investment best justified by longterm, highvolume production plans.

3. KERNKENMERKE

Gepatenteerde konkawe ontwerp | Tegniese basis: Gesegmenteer, alloyoptimized liner system with interlocking geometry | Bedryfsvoordeel: Enables staged replacement of worn sections during planned maintenance windows; reduces changeout time by up to 30% compared to full concave replacement | ROI impak: Lowers liner inventory costs and increases crusher availability by an average of 5% jaarliks

Geïntegreerde outomatiese instellingsregulering (IASR) | Tegniese basis: Hydraulic control system linked to realtime motor power draw sensors | Bedryfsvoordeel: Automatically maintains closedside setting (CSS) to compensate for liner wear; prevents power overloads | ROI impak: Maintains consistent product gradation and throughput; verminder energievermorsing; geskat 24% improvement in overall circuit efficiency

Spiderless Top Shell Ontwerp | Tegniese basis: Eliminates traditional spider bridge; utilizes a singlepiece top shell with feed distribution lips | Bedryfsvoordeel: Removes a major maintenance component; allows safer, faster mantle installation/removal; prevents material bridging at feed entry | ROI impak: Reduces major service downtime by up to two days per event; lowers labor costs and safety risks

Hydroset™ Trampvrystelling & Skoonmaakstelsel | Tegniese basis: Dualacting hydraulic cylinders supporting the mainshaft | Bedryfsvoordeel: Provides instantaneous release from tramp iron events without stopping the crusher; allows cavity clearing in minutes versus hours | ROI impak: Voorkom katastrofiese skade; field data shows a reduction in tramprelated downtime by over 90%

Direkte ry & Wringkragbeperkende koppeling | Tegniese basis: Lowspeed synchronous motor coupled directly to the eccentric via an air clutch with torque limiter | Bedryfsvoordeel: Elimineer Vriemonderhoud; bied gladde opstart onder vrag; protects gear train from shock loads | ROI impak: Reduces annual drive system maintenance costs; improves power transmission efficiency by approximately 3%

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard basislyn | ODM Gyratory Crusher Oplossing | Voordeel (% Verbetering) |
| : | : | : | : |
| Liner Life (Skuurerts)| ~6 maande (Basislyn) | Upgraded Manganese Steel & Profile Optimization| +1525% Verlengde Lewe |
| Tramp Yster Herstel Tyd| 48 Ure (Manual Clearing)
Hydroset™ Automated Cycle| <1 Hour |
| Energiedoeltreffendheid (kWh/ton)| Basislyn = 100%
Direkte ry & Optimal Kinematics| ~7% Reduction in Specific Energy Consumption |
| Mantle Changeout Time| 2436 Ure
Spinnekoplose ontwerp & Tooling System| ~30% Faster Changeout |
| Beskikbaarheid (Jaarliks)| ~9294%
Enhanced Reliability Features|<96% |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: Konfigureerbaar vanaf 1,500 oor 12,000 metrieke ton per uur (tph), afhanklik van modelkeuse en voermateriaal.
Motor Krag: Standaard reeks van 450 kW aan 1,200 kW (600 HP 1600 HP), with options for higher horsepower.
Voer opening: Gaping groottes van 1,000 mm aan 1,500 mm.
Hoofraam & Shells: Fabricated from hightensile steel plate with stressrelieved welding; critical areas feature additional wear protection.
Eksentrieke Vergadering: Forged alloy steel eccentric bushing running in a precisionmachined bronze sleeve.
Afmetings & Mass: Approximate installed height ranges from 7m to 10m; totale bedryfsgewig tussen 250 550 metrieke ton afhangende van die model.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 40°C tot +50°C. Dust sealing systems are standard for harsh environments.

6. TOEPASSINGSSCENARIO'S

Kopermynuitbreiding

Uitdaging: 'n Groot koperbewerking wat nodig is om aanleg se deurset deur te verhoog 25%. Their existing primary crusher was at maximum capacity with frequent linerrelated stoppages causing bottlenecking.
Oplossing: Installation of an ODM Gyratory Crusher with IASR automation was integrated into their expansion circuit.
Resultate: Bereik volgehoue ​​deurset by ontwerp kapasiteit van 6,500 tph. Liner lewe het met 18%, wat bydra tot 'n algehele toename in plantbeskikbaarheid van 3%. The project met its tonnage uplift target within six months of commissioning.

Graniet Aggregate Quarry Upgrade

Uitdaging: A large quarry supplying rail ballast faced inconsistent product sizing due to manual CSS adjustments on an aging gyratory crusher. This led to recrushing cycles and wasted capacity.
Oplossing: Replacement with an ODM Gyratory Crusher featuring the Integrated Automatic Setting Regulation system.
Resultate: Product gradation consistency improved dramatically (+/5mm tolerance held consistently). Yield of inspec product increased by an estimated 8%, directly improving revenue per ton crushed while lowering energy costs associated with reprocessing.

7. KOMMERSIËLE OORWEGINGS

ODM Gyratory Crushers are offered across three capability tiers:
Standaarddiensreeks: Vir konsekwente voermateriaal soos kalksteen. Focus on costeffective reliability for aggregate producers.
Heavy Duty-reeks: Engineered for hard rock mining (copper iron gold ores). Includes upgraded liners bearings and sealing as standard
Super Duty Series: For ultrahigh tonnage megamine applications featuring enhanced monitoring systems premium metallurgy

Optional features include advanced condition monitoring sensors dust suppression ring packages automated lubrication systems

Service packages range from basic commissioning support up to comprehensive multiyear performance contracts covering parts planned maintenance

Financing options including equipment leasing project financing are available through partners subject to credit approval

8. Gereelde vrae

V Watter infrastruktuurwysigings word benodig wanneer 'n ouer draaibreker vervang word?
A The ODM design emphasizes footprint compatibility Our engineering team provides detailed foundation analysis Most models can utilize existing footings with minor modifications significantly reducing retrofit time cost

Q How does your automation system interface with our existing plant DCS/SCADA?
A The crushers PLCbased control system offers standard communication protocols Modbus TCP/IP Profinet etc allowing seamless data exchange for remote monitoring setpoint adjustment within your central control room

Q What is your lead time from order placement to shipment?
A Lead times vary based on model specification Current standard lead times range between 9 months We offer expedited manufacturing slots subject feasibility assessment

V Verskaf jy prestasiewaarborge?
A Yes we offer guaranteed capacity throughput based on agreed feed material specifications as well as guaranteed maximum specific energy consumption kWh/ton under defined operating conditions These are formalized within our commercial proposal

V Watter opleiding verskaf jy vir ons bedryfsinstandhoudingspanne?
A We include comprehensive onsite training during commissioning covering safe operation routine maintenance procedures troubleshooting Classroom training manuals digital resources are also provided