1. PYNPUNT GEDREWE OPENING

Word jou goudverwerkingsbedrywighede beperk deur ondoeltreffende primêre vergruising? Common challenges with suboptimal gold ore crushing equipment directly impact your bottom line: buitensporige stilstand vir voering veranderinge en instandhouding, inconsistent feed size causing bottlenecks in downstream milling circuits, and high energy consumption per ton of ore processed. Verder, abrasive gold ores with high silica content accelerate wear part costs, while inadequate throughput forces you to leave potential tonnage—and revenue—unmined. Staan jy voor stygende bedryfskoste in die gesig, onvoorspelbare beskikbaarheid, and an inability to fully leverage your mineral deposit? The solution begins with selecting the right primary crushing technology engineered specifically for the demands of gold ore.

2. PRODUK OORSIG

Hierdie produkreeks sluit swaardiens in, stationary primary jaw crushers and gyratory crushers designed explicitly for the rigorous first reduction stage of runofmine (ROM) gouderts. Die operasionele werkvloei is ontwerp vir maksimum uptyd: (1) ROM-erts word via 'n stortvragmotor of laaier in 'n robuuste vibrerende grizzly-toevoer gevoer, (2) oversize material is directed into the crusher’s chamber for compressive reduction, (3) crushed product is discharged onto a main conveyor at a consistent, predetermined size. These crushers are applied in hard rock gold mining operations processing lode or veintype deposits. They are not designed for wet, sticky ores without prior scalping or for ultrafine crushing duties best handled by secondary cone crushers or grinding mills.

3. KERNKENMERKE

Geoptimaliseerde vergruiskamermeetkunde | Tegniese basis: Eindige Element Analise (FEA) & kinematic dynamics | Bedryfsvoordeel: Genereer 'n konsekwente, wellgraded product curve with minimized slabby or elongated particles | ROI impak: Improves downstream mill feed efficiency, estimated to reduce grinding media consumption by 37%.
HeavyDuty Modular Frame Construction | Tegniese basis: Hoë sterkte, welded steel plates with reinforced stress zones | Bedryfsvoordeel: Absorbs high cyclic loads from variable ore hardness, preventing frame fatigue and alignment issues over a 20+ jaar dienslewe | ROI impak: Elimineer risiko van katastrofiese raamversaking, protecting longterm asset value and avoiding months of replacement downtime.
QuickWear Part Replacement System | Tegniese basis: Hydraulic toggle adjustment and jacking legs on jaw crushers; hydraulic mantle lifting on gyratory models | Bedryfsvoordeel: Verminder voering-wisseltyd met tot 50% in vergelyking met handstelsels | ROI impak: Directly increases plant availability by hundreds of hours annually, translating to significant additional processed tonnage.
Geïntegreerde stofonderdrukking & Seël | Tegniese basis: Positivepressure labyrinth seals and strategically placed spray nozzles at feed/discharge points | Bedryfsvoordeel: Contains dust generation at the source, protecting critical bearings and improving site environmental conditions | ROI impak: Reduces bearing replacement frequency and associated maintenance labor costs while ensuring regulatory compliance.
Gesentraliseerde outomatiese smeerstelsel | Tegniese basis: Programmable greasing unit with blockage detection monitors all major bearing points | Bedryfsvoordeel: Ensures optimal bearing health under highload conditions without manual intervention | ROI impak: Verleng die dienslewe van die dra met gemiddeld 30%, preventing unplanned stoppages due to lubrication failure.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard | ODM Gold Ore Crushing Solution | Voordeel (% verbetering) |
| : | : | : | : |
| Beskikbaarheid (Geskeduleerde looptyd) | 9092% | 95%+ | > 5% verhoog |
| Dra Metaalverbruik (g/ton crushed) | Wissel volgens ertsskuur| Tot 15% vermindering gedokumenteer| ≤15% improvement |
| Energiedoeltreffendheid (kWh/ton) Baseline Dependent| Benchmark verskil| Optimized 58% through drive & kamer ontwerp| ≤8% improvement |
| Gemiddelde tyd tussen onderhoud (MTBM) Hoofkomponente| ~2 000 uur| >2,500 ure| >25% verhoog |

Based on field data from comparable quartzitehosted gold ore applications.

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: Konfigureerbaar vanaf 500 aan 2,500 ton per uur (tph), depending on model and closedside setting (CSS).
Kragvereistes: Hoof breker motor van 150 kW aan 400 kW; total installed plant power including feeders and conveyors varies by configuration.
Materiaalspesifikasies: Highgrade manganese steel jaw plates/concaves; main shaft forged from hightensile alloy steel; bearing housings fabricated from heavyduty steel plate.
Fisiese afmetings: Footprint tailored to plant layout; typical primary station dimensions range from L15m x W8m x H7m.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C; dust protection rating standard IP65 for electrical components.

6. TOEPASSINGSSCENARIO'S

Hard Rock Underground Myn RampUp | Uitdaging: An expanding underground operation needed to increase surface primary crushing capacity from 800 tph aan 1,400 tph without doubling footprint or structural reinforcement costs. Existing equipment could not be modified costeffectively. Oplossing: Implementation of a single, highcapacity gyratory crusher with an advanced control system for chokefed operation. Resultate: Bereik teiken deurset van 1,450 tph within existing civils footprint; particle size distribution improved P80 consistency by 12%, benefiting the SAG mill feed.
Artic Region Alluvial Deposit Processing Plant | Uitdaging: A remote site processing weathered but abrasive goldbearing gravels faced extreme liner wear and frequent mechanical failures due to temperature swings (30°C to +20°C) contaminating lubricants. Oplossing: Installation of a jaw crusher with Arcticgrade lubricants, heated housing enclosures for bearings/hydraulics, en verbeterde seëlpakkette. Resultate: Achieved scheduled seasonal runtime of 96%; wear part life met temperateclimate benchmarks; zero coldweather related bearing failures in three operating seasons.

7. KOMMERSIËLE OORWEGINGS

Pricing is structured according to capacity and customization level:
Standaardvlak: Highvolume production models with fixed configurations offer the most competitive capital cost.
Engineered Tier: Customized feed hoppers, discharge arrangements, and specific motor brands to match existing plant standards.
Opsionele kenmerke sluit in gevorderde toestandmoniteringsensors (vibrasie/temperatuur), outomatiese instellingsverstellingstelsels, and skidmounted modular designs for faster installation.
Omvattende dienspakkette is beskikbaar:
Basiese waarborg
Extended Service Agreement covering planned inspections
Full Performance Contract including wear parts supply
Financing options include traditional capital purchase as well as leasetoown structures tailored for midtier mining companies.

8. Gereelde vrae

V1: Is your equipment compatible with existing tertiary crushing circuits?
Ja. The primary role is consistent size reduction to a target product suitable for secondary cone crusher feed. Our engineering team can review your current flow sheet to ensure optimal feed size distribution compatibility.

V2: What is the expected operational impact on my maintenance crew’s workload?
The design prioritizes serviceability with features like hydraulic adjustment and centralized lubrication systems that reduce routine service time significantly compared to older designs.

V3: Kan u prestasiewaarborge verskaf?
Yes we can provide performance guarantees based on certified test work using representative samples of your specific gold ore type.

V4: Wat is tipiese aanlooptye?
Lead times vary based on model complexity but generally range between six months after final design approval depending on current manufacturing capacity

Q5 How does pricing compare between standard jaw versus gyratory configurations?
Capital cost typically favors large jaw crushers at lower capacities (1200 tph) due lower wear rates in continuous operation

Q6 What training do you provide for operators?
We provide comprehensive commissioning support along with detailed operational manuals We also offer optional onsite training programs focused on safe operation routine maintenance procedures troubleshooting common issues

Q7 Do you assist with foundation drawings civil design requirements?
Detailed foundation load drawings general arrangement diagrams interface points are provided as part of our technical documentation package enabling your engineering contractor proceed accurately