1. PYNPUNT GEDREWE OPENING

Is stygende bedryfskoste en onvoorspelbare stilstand besig om jou totale of mynwinsmarges te erodeer? Primary crushing stages present persistent challenges that directly impact your entire downstream process. Oorweeg hierdie algemene operasionele struikelblokke:
Oormatige stilstand vir instandhouding: Frequent liner changes and component wear halts production, duisende per uur in verlore deurset kos.
Onbeplande onderbrekings van Tramp Metal: Onbeskermde brekers wat onbreekbare materiaal in die gesig staar, lei tot katastrofiese skade, resulting in days of repair and significant parts expenditure.
Inkonsekwente produkgradering: 'n Onstabiele of ondoeltreffende breekkamer slaag nie daarin om 'n konsekwente te produseer nie, goed gevormde produk, reducing screening efficiency and final product value.
Hoë energieverbruik per ton: Inefficient crushing motion and outdated drive systems translate directly to unsustainable power costs, 'n primêre bedryfsuitgawe.
Rising Labor Costs for Operation & Aanpassing: Kompleks, manual adjustment systems require skilled technician time and introduce safety risks during setting changes.

What if your primary crusher could transform these cost centers into reliable, predictable performance? A solution engineered not just to crush rock, but to crush your total cost of ownership.

2. PRODUK OORSIG: JC5000 Kaakbreker

Die JC5000 is 'n hoë kapasiteit, enkelvoudige kakebeenbreker ontwerp vir swaardiens primêre vergruising in mynbou, grootskaalse steengroef, en industriële mineraalverwerkingstoepassings. Its design prioritizes mechanical robustness and operational efficiency for processing hard rock, erts, en sloopbeton.

Operasionele werkvloei:
1. Voer & Voorafskerm: Runofmine or quarryrun material is directed into the large 5000 x 4000 mm feed hopper. An optional integrated grizzly prescreen removes fines to enhance capacity.
2. Aggressive Crushing Action: Materiaal gaan die diep in, nonchoking crushing chamber where an aggressive elliptical stroke pattern applies high inertia forces for effective size reduction.
3. Deurlopende ontslag: Crushed material exits with a consistent discharge setting, maintained by a hydraulic toggle tensioning and adjustment system, gereed vir sekondêre verwerking.

Toepassingsomvang & Beperkings:
Omvang: Ideaal vir hoëtonnage (750+ tph) primary stations processing abrasive granite, basalt, ystererts, en herwonne konstruksiemateriaal. Geskik vir vaste plant installasies.
Beperkings: Not designed for ultrafine product sizing or as a mobile unit. Maximum feed size is contingent on specific material density and friability; detailed engineering review is required for novel feed materials.

3. KERNKENMERKE

Diepkamermeetkunde | Tegniese basis: Geoptimaliseerde kneephoek en lang lineêre druksone | Bedryfsvoordeel: Produces consistently wellshaped product with fewer slabby fragments, improving secondary crusher feed | ROI impak: Verminder hersirkulerende lading met tot 15%, die algehele verbruik van plantenergie te verlaag.

Hidrouliese skakelaar & Aanpassingstelsel | Tegniese basis: Replaceable hydraulic cylinder for tramp iron protection and remote CSS adjustment | Bedryfsvoordeel: Aktiveer veilige, rapid clearing of uncrushables without breaking mechanical parts; allows operators to adjust settings in minutes versus hours | ROI impak: Eliminates costly downtime from tramp metal events; increases utilization by enabling quick product changeovers.

HeavyDuty Roller Bearing Design | Tegniese basis: Sferiese selfbelynde rollaers op die hoof eksentrieke as | Bedryfsvoordeel: Supports massive radial and thrust loads with high efficiency; runs cooler than traditional bushing designs | ROI impak: Verleng die dienslewe van die laer met meer as 40%, reducing major component replacement frequency and associated labor costs.

Vasgebout (Nie-gesweis) Raamkonstruksie | Tegniese basis: Highstrength cast steel frame sections joined with machined flanges and premium bolts | Bedryfsvoordeel: Eliminates stress concentrations from welding; allows for sectional replacement in extreme damage scenarios | ROI impak: Provides a permanent frame solution that can be refurbished indefinitely, protecting longterm capital asset value.

PLCBased Intelligent Drive Management | Tegniese basis: Veranderlike frekwensie-aandrywing (VFD) integration with loadsensing algorithms | Bedryfsvoordeel: Allows softstart capability and enables power draw optimization based on feed conditions; reduces electrical stress on plant infrastructure | ROI impak: Velddata wys tot 12% reduction in energy consumption under variable loading compared to fixedspeed drives.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (Vergelykbare Kaakbreker) | JC5000 Kaakbreker Oplossing | Voordeel (% Verbetering) |
| : | : | : | : |
| Beskikbaarheid (Optyd) | ~8588% (faktorisering van voeringveranderinge & onbeplande stops) | 94%+ (documented annual average) | +710% meer produksietyd |
| Liner Life (Skuur graniet) | ~180 000 220,000 ton per stel | 280,000 320,000 ton per stel (with optional Xalloy jaws) | +3545% langer diensinterval |
| Energiedoeltreffendheid (kWh/ton) | Baseline of 1.0 kWh/tonne for duty cycle measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250mm on basalt target product P80=200mm measured at CSS of 250 mm on basalt target product P80=200 mm measured at CSS of250 mmonbasalttargetproductP80 =200 mmmeasuredatCSSof250 mmon basalttargetproductP80 =200 mmonbasalttargetproductP80 =200 mmonbasalttargetproductP80 =200 mmonbasalttargetproductP80 =200 mmonbasalttargetproductP8O =20O mmonbasalttargetproductP8O =20O mmonbasalttargetproductP8O =20O mmonbasalttargetproductP8O =20O mmon basalttargetproductP8O =20O mm ) ) ) ) ) ) ) ) ) ) ) ) .9 kWh/tonne under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions under same duty cycle conditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9 kWh/tonneunder samedutycycleconditions .9kWh / tonneundersamedutycycleconditions 10% lower operating cost per ton lower operating cost per ton lower operating cost per ton lower operating cost per ton lower operating cost per ton lower operating cost per ton lower operating cost per ton lower operating cost per ton lower operating cost per ton 10 %loweroperatingcostperton |
| Stel aanpassingstyd in (Meganiese vs. Hidroulies) ~46 hours with manual shims ~1530 minutes via PLC control ~90% faster adjustment |

5. TEGNIESE SPESIFIKASIES

Voer opening: 5000 mm x 4000 mm
Maksimum voergrootte: Up to ~1500 mm edge length (materiaal afhanklik)
Geslote kant-instelling (CSS) Reeks: 250 450 mm
Kapasiteitsreeks: Up to ~2，000 ton per uur， afhanklik van voermateriaal， digtheid，en CSS
Dryfkragvereiste： Twin x kW electric motors （total installed power： kW）
Crusher Weight （approx。）： ， kg （structural steelwork， motor subraam，and flywheels）
Hoofraamkonstruksie： Highstrength cast steel sections，bolted construction
Kaakplate： Premium mangaanstaal； optional Xalloy composition available
Bedryfstemperatuurreeks： 30°Cto +50°C（with appropriate lubrication specifications）

6。 TOEPASSINGSSCENARIO'S

Large Granite Quarry Expansion｜Challenge： A major aggregate producer needed to increase primary circuit throughput by % without expanding footprint or adding a second primary crusher。 Existing equipment suffered from low liner life （ days）and excessive energy use。｜Oplossing： Installation of one JC Jaw Crusher as the sole primary unit， equipped with Xalloy jawsand the intelligent drive system。｜ Resultate： Deurset het met % meeting expansion goals。 Liner life extendedto days， reducing annual liner change downtime by hours。 Plantwide energy consumptionper ton droppedby %。

Iron Ore Processing Plant Upgrade｜Challenge： Unplanned downtime from tramp steel（drill bits， bucket teeth）in the feed was causing catastrophic failures every – months， meer as kos $ ，in partsand lost production each event。｜Oplossing： Replacementof the existing crusherwitha JC featuringthe Hydraulic Toggle protection system。｜ Resultate： In months of operation， three tramp metal events have been cleared automatically within minutes via the hydraulic release system，with zero damage to the crusher structure。 Availability increasedby 。 persentasiepunte。

7。 KOMMERSIËLE OORWEGINGS

The JC Jaw Crusher is a capital investment designedfor longterm operational payback。

Prysvlakke ： Base equipment pricing covers the crusher ， dryf motors ，and standard lubrication unit 。 Tier includes basic PLC controls 。 Tier adds full VFD integrationand advanced condition monitoring sensors 。

Opsionele kenmerke ： Grizzly feeder / prescreen module ； outomatiese vetsmeerstelsel ； wear package monitoring ； special alloy jaw plates ； custom discharge conveyor skirts 。

Dienspakkette ：（） Commissioning Support ： onsite supervisionof installationand initial setup 。（） Preventive Maintenance Plans ： geskeduleerde inspeksies ， vibrasie analise ，and OEM technical support 。（） Critical Parts Kitting ： guaranteed holdingof key components （shaft ， laers ， toggle ）at regional servicedepots 。

Finansieringsopsies ： Available through partner financial institutions ， including capital leases ，bedryfshuurkontrakte ，and project financing tailoredto largescale infrastructure developments 。

8。 Gereelde vrae

V ： Is the JC Jaw Crusher compatiblewith my existing secondary / tertiarycrushing circuit？
A ： Ja 。 The consistent product shapeand adjustable discharge setting allow itto be integratedinto most existing circuits 。 Our engineering team can reviewyour flow sheetto confirm compatibilityand optimize overall plant performance 。

V ： What isthe expected impacton my plant's overall energy consumption？
A ： Industry testing demonstrates thatthe efficient drive trainand potentialfor VFD optimization typically reduce specific energy （kWh / tonne）in the primary stageby – % 。 This hasa compound positive effecton downstream screeningand conveying loads 。

V ： How doesyour commercial structure workfor international projects？
A ： We provide EXW ， FOB ，or CIF pricing as required 。 All major components are cratedfor ocean freight 。 Project management supportis availablefor logistics ， doeane-uitklaring ，and site delivery coordination 。

V ： What operator trainingis provided？
A ： Comprehensive trainingis includedwith purchase ， veilige werking dek ， routine maintenance procedures （daily / weekly checks）， hydraulic system management ，en basiese probleemoplossing 。 Trainingis conductedonsite during commissioning 。

V ： What isthe lead timefrom orderto delivery？
A ： Lead timesvary basedon configurationand current project load 。 Standard configurations typically havea – month lead timefor manufacturing 、 toets 、and shipment preparation 。 Precise schedulesare providedupon project quotation 。

V ： Kan u prestasiewaarborge verskaf?
A ： Ja 。 We offer guaranteed performance metrics including minimum throughput capacityfor defined materials 、 maximum power draw 、and finished product gradation curvesbasedon your specific feed analysis 。 These are formalizedin the commercial contract 。

V : How doesthe bolted frameaffectlongterm maintenance costs ?
A : It significantly reduces them 。 Ina catastrophic event（e.g., an undetectable uncrushable）， onlythe affected section may need replacementversusa complete crusher frame writeoff—a potential savings exceeding % ofthe machine's value