1. PYNPUNT GEDREWE OPENING

Is stygende bedryfskoste en onvoorspelbare stilstand besig om die winsgewendheid van jou primêre verpletteringsbaan te erodeer? Vir aanlegbestuurders en ingenieurskontrakteurs, the primary jaw crusher is a critical—and often problematic—bottleneck. Algemene uitdagings sluit in:
Oormatige slytasie-onderdeelkoste: Premature failure of jaw dies due to improper kinematics or lowquality materials, lei tot gereelde, duur vervangings en arbeidsintensiewe veranderings.
Ongeskeduleerde stilstand: Structural fatigue or bearing failures from uncrushable materials or shock loads, halting your entire processing line for days.
Inkonsekwente deurset & Produk Vorm: Inefficient crushing chamber designs that produce excessive fines or slabby product, reducing downstream efficiency and final product value.
Hoë energieverbruik: Inefficient drive systems and heavy, powerintensive components that significantly increase your costpertonne.

How do you select a primary crusher that delivers not just promised capacity, but predictable operating costs and sustained availability? The solution requires a focus on engineered durability and intelligent design.

2. PRODUK OORSIG

Die JC5000 Jaw Crusher is 'n hoë kapasiteit, singletoggle primêre breker ontwerp vir die mees veeleisende mynbou, steengroef, and heavyduty construction applications. Its robust design is built to process hard rock, erts, en sloopbeton met maksimum betroubaarheid.

Operasionele werkvloei:
1. Voer & Aanvanklike kompressie: Groot voermateriaal (up to 1.5m cube) gaan die diepte binne, nie-verstikkende breekkamer.
2. Aggressiewe verpletterende beroerte: The highforce singletoggle mechanism drives the moving jaw in an elliptical motion, applying compressive force efficiently.
3. Ontslag & Opruiming: The steep nip angle and optimized discharge setting facilitate rapid material evacuation, preventing chokepoints and promoting high throughput.
4. Stelselintegrasie: The crusher interfaces with vibrating grizzly feeders and downstream conveyors for a continuous feed system.

Toepassingsomvang: Ideal for stationary primary crushing plants processing granite, basalt, ystererts, kopererts, and recycled aggregates. It is suited for hightonnage operations (>800 mtph) requiring a top feed size up to 1500mm.

Beperkings: Nie ontwerp vir skuurherwinningstoepassings sonder spesifieke voeringopsies nie. Requires a solid foundation and appropriate feeding equipment to achieve stated performance.

3. KERNKENMERKE

HeavyDuty Rollager-samestelling | Tegniese basis: Sferiese self-belynde rollaers met groot deursnee asse | Bedryfsvoordeel: Handles high radial and thrust loads from tough crushing conditions; extends bearing life by up to 3x compared to standard bearings | ROI impak: Verminder die risiko van katastrofiese laerfaling; lowers maintenance frequency and associated labor costs.

Hydraulic Wedge Adjustment System | Tegniese basis: Dualacting hydraulic cylinders replace manual shim adjustment | Bedryfsvoordeel: Allows closedside setting (CSS) adjustments to be made quickly, veilig, and accurately in minutes versus hours | ROI impak: Maximizes plant uptime during product changeovers; improves operator safety by eliminating manual handling.

Geoptimaliseerde vergruiskamermeetkunde | Tegniese basis: Computermodeled kinematics with a steep nip angle and deep symmetrical chamber | Bedryfsvoordeel: Delivers higher reduction ratios per pass; produces a more consistent product shape with less slabby material | ROI impak: Increases effective capacity of downstream circuits; improves final product cubicity for higher market value.

BoltOn Wear Liners | Tegniese basis: Modular liner design with replaceable cheek plates manufactured from abrasionresistant steel | Bedryfsvoordeel: Vereenvoudig die vervanging van voering; protects the main frame structure from wear indefinitely | ROI impak: Drastically reduces longterm capital asset depreciation; cuts liner changeout time by over 40%.

PLC-geïntegreerde oorladingsbeskerming | Tegniese basis: Hydraulic toggle plate with pressure sensors linked to the plant control system | Bedryfsvoordeel: Automatically releases tramp metal or uncrushable material; herstel sonder handmatige ingryping | ROI impak: Prevents costly damage to the pitman and bearings; avoids hours of unscheduled downtime per event.

Direkte ry via VBelts & TEFC Motor | Tegniese basis: Hightorque motor connected via multiple Vbelts to a heavyduty flywheel | Bedryfsvoordeel: Smooth power transmission that absorbs load fluctuations; standard motor compatibility simplifies sourcing and replacement | ROI impak: Lower installed cost compared to fluid couplings; improved energy efficiency under variable load conditions.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (Vergelykbare klas) | JC5000 Kaakbreker Oplossing | Voordeel (% Verbetering) |
| : | : | : | : |
| Jaw Die Life (Skuur graniet) | ~450 000 ton per stel (based on competitor data sheets)| ~550,000 tonnes per set (veldgeverifieerde gemiddelde)| +22% in wear material cost/tonne |
| Bearing Service Interval (MTBF)| 8,000 10,000 bedryfsure| 14,000+ bedryfsure (geprojekteer)| +40% in service life |
| CSS-aanpassingstyd (Mechanical to Mechanical)| 46 hours with crew of two| <1 hour with single operator| 80% in downtime for adjustment |
| Kragverbruik per ton gebreekte| Benchmark of 100%| Gemiddeld van 9295% (terreinafhanklik)| 5% aan 8% in energy costs |
| Totale gewig / Structural Mass Index| Benchmark of 100% for rated capacity| Index of ~115% (higher masstocapacity ratio)| +15% in structural rigidity & fatigue resistance |

Mean Time Between Failures based on industry lubrication schedules.
Mass index compares total machine weight relative to throughput capacity as an indicator of robustness.

5. TEGNIESE SPESIFIKASIES

Voer opening: 1500mm x 2000 mm (59" x 79")
Maksimum voergrootte: Up to 1500mm cube (59")
Geslote kant-instellingsreeks: 200mm 300 mm (8" 12")
Kapasiteitsreeks: Tot 1650 mtph (afhanklik van voermateriaal & CSS)
Dryfkragvereiste: 375 kW /500 HP TEFC electric motor
Totale gewig (Slegs breker): Approximately ~145,000 kg (~320,000 lbs)
Hoofraamkonstruksie: Fabricated steel plate with stressrelieved welds; AR-staalvoerings by slytpunte.
Werkende omgewingstemperatuurreeks: 20°C tot +45°C (4°F tot +113°F) met standaard smering.
Discharge Conveyor Recommendation: Minimum width of 1800mm (72") at recommended speed.

6. TOEPASSINGSSCENARIO'S

Hard Rock Quarrying – Granite & Basalt Primary Crushing

Challenge A major aggregate producer faced excessive downtime from jaw die changes every ~400k tonnes and frequent adjustments for product gradation changes.
Solution Installation of one JC5000 Jaw Crusher as the new primary unit featuring bolton liners and hydraulic wedge adjustment.
Results Field data shows jaw die life extended by approximately +22%, achieving over $50k annual savings in wear parts alone. CSS adjustments now take under one hour versus half a shift each time they occur.

Mineral Processing – Primary Iron Ore Crushing

Challenge An iron ore operation required higher throughput after mine expansion but had space constraints limiting plant footprint increases.
Solution Replacing two older jaw crushers with one highercapacity JC5000 unit due its deeper chamber allowing greater volume reduction per pass.
Results Plant throughput increased by approximately +30%. The consolidated footprint reduced civil works costs by an estimated $200k USD while lowering overall energy consumption per tonne processed by nearly 7%.

Major Infrastructure – Tunnel Boring Muck Processing

Challenge A largescale tunneling project needed an ultrareliable primary crusher located underground to process mixed geology muck continuously under strict schedule constraints.
Solution Deployment of the JC5000 configured with PLCintegrated overload protection specifically sized for conveyor transport out of the tunnel shaft.
Results The hydraulic toggle system successfully cleared multiple uncrushable objects automatically preventing an estimated >120 hours of potential downtime over the project lifecycle maintaining critical path schedule integrity

7 KOMMERSIËLE OORWEGINGS

The JC5000 Jaw Crusher is offered as part of a complete modular crushing station or as a standalone unit for integration into existing plants

Toerustingprysvlakke:
1 Base Unit Includes crusher mainframe drive motor flywheel guards basic tool kit
2 Plant Ready Package Adds hydraulic power pack for adjustment integrated walkways ladders preinstalled lubrication system
3 Customized Application Package Includes applicationspecific jaw die metallurgy special guarding environmental packages dust suppression interfaces

Opsionele kenmerke:
• Automated Greasing System
• Rock Level Sensor Integration
• Special AR Steel Grades for Cheek Plates
• SkidMounted Modular Frame

Dienspakkette:
• Commissioning Supervision Standard package includes field technician support during startup Extended package includes operator training performance verification testing
• Preventive Maintenance Contracts Tiered plans offering scheduled inspections parts kits priority support based on annual operating hours

Financing Options Available through our partners including equipment leasing capital loans rentaltoown structures tailored project financing

8 Gereelde vrae

Q What are the foundation requirements for installing this crusher?
A Detailed civil drawings are provided requiring reinforced concrete foundations designed dynamic loads exceeding static weight Consult engineering specifications early site planning phase

Q Can this crusher handle recycled concrete brick asphalt?
A While capable processing these materials we recommend consultation our engineering team specify appropriate jaw die metallurgy potentially install additional scalping preclean scrap metal Prolonged processing highly abrasive recycled materials may impact wear life expectations

Q How does hydraulic wedge adjustment compare traditional shim systems?
A Hydraulic wedges allow remote controlled adjustment from outside crusher improving safety speed Process takes minutes versus hours required manually add remove steel shims providing precise repeatable control over product size

Q What is typical delivery lead time after order placement?
A Lead times vary based configuration current production schedule Standard Plant Ready Package typically ships within months order confirmation Customized packages may require additional engineering manufacturing time We provide firm delivery schedule upon order confirmation

V Is onderdele wêreldwyd geredelik beskikbaar?
A We maintain regional inventory hubs key wear components structural parts Critical items like bearings shafts stocked strategic locations ensure availability Most standard wear parts shipped within business days emergency orders