1. PYNPUNT GEDREWE OPENING

Is stygende bedryfskoste en onvoorspelbare stilstand besig om jou totale of mynwinsmarges te erodeer? Primêre verplettering is 'n kritieke bottelnek, en toerusting mislukking hier kaskadeer deur jou hele verwerking lyn. Sleuteluitdagings sluit in:

Oormatige stilstand vir instandhouding: Frequent liner changes and unexpected mechanical repairs halt production, duisende per uur in verlore deurset kos.
Hoë slytasiedeelverbruik: Premature failure of jaw plates and cheek plates due to improper kinematics or material quality leads to unsustainable consumables spending.
Inkonsekwente produkgradering: Unstable crushing chambers and poor feed control result in offspec product, increasing recirculation load and reducing saleable yield.
Stygende energiekoste: Inefficient crushers with high friction points and poor power utilization directly increase your kWhpertonne cost.
Kommer oor strukturele integriteit: Fatigue cracks in the frame or pitman under highcycle loading pose serious safety risks and threaten catastrophic capital asset failure.

Is your primary crusher a source of constant concern rather than reliable productivity? The solution requires an engineered approach focused on durability, doeltreffendheid, en totale koste van eienaarskap.

2. PRODUK OORSIG

Die JC5000 is 'n hoë kapasiteit, enkelvoudige kakebeenbreker ontwerp vir die mees veeleisende primêre vergruistoepassings in mynbou, groot steengroefbedrywighede, en industriële mineraalverwerking. Its robust design addresses the core need for continuous, reliable size reduction of hard, skuurmateriaal soos graniet, basalt, en ystererts.

Operasionele werkvloei:
1. Voerinname: Groot loopmyn (ROM) materiaal word in die diepte gerig, nie-verstikkende breekkamer via 'n vibrerende grizzly-toevoer (opsioneel).
2. Kompressiewe verplettering: The aggressively angled jaw plates and long stroke elliptical motion apply high compressive force, efficiently breaking large feed (tot 1500 mm) to a targeted reduction ratio.
3. Ontslag & Opruiming: The hydraulic toggle release system allows for rapid clearing of tramp metal or uncrushable material, minimizing stallinduced downtime.
4. Produkvervoer: Crushed material exits at the bottom discharge point onto the primary product conveyor for transport to secondary processing.

Toepassingsomvang & Beperkings:
Omvang: Ideal for stationary primary crushing plants requiring throughputs from 750 aan 1500 mtph. Suited for hard rock mining, largescale aggregate production, en slakverwerking.
Beperkings: Not designed for mobile or semimobile applications due to its size and weight. Requires a substantial concrete foundation and significant plant infrastructure. Less optimal for recycling applications with high levels of rebar or mixed construction waste without extensive prescreening.

3. KERNKENMERKE

Diepkamermeetkunde | Tegniese basis: Geoptimaliseerde kneephoek & lang drukgang | Bedryfsvoordeel: Maximizes size reduction per cycle, verminder hersirkulerende lading | ROI impak: Higher throughput per operating hour lowers costpertonne

HeavyDuty vervaardigde raam | Tegniese basis: Eindige Element Analise (FEA) optimized steel construction with reinforced stress points | Bedryfsvoordeel: Eliminates frame fatigue under maximum load conditions over decades of service | ROI impak: Beskerm kapitaalbelegging; prevents catastrophic failure and associated weeks of downtime

Hidrostatiese aandrywingstelsel | Tegniese basis: Direkte hidrouliese aandrywing met veranderlike verplasingspompe | Bedryfsvoordeel: Provides smooth startup under full load, reversible operation for clearing blockages, precise speed control | ROI impak: Reduces mechanical stress on drivetrain components by up to 60%, die laerlewe verleng

QuickChange kaakplaatstelsel | Tegniese basis: Wedgelocked mounting system with accessible frontside adjustment points | Bedryfsvoordeel: Liner changes completed in hours instead of shifts by a standard maintenance crew | ROI impak: Increases annual operating time by 100+ hours directly translating to revenue

Integrated Dust Sealing & Inperking| Tegniese basis: Multistage labyrinth seals with positivepressure grease purging| Bedryfsvoordeel: Effectively excludes abrasive dust from bearing housings and drive mechanisms| ROI impak: Verleng kritieke dra dienslewe met 'n gemiddeld van 40%, vermindering van onderdele-voorraadkoste

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (Comparable Jaw Crushers) | JC5000 Oplossing | Voordeel (% Verbetering) |
| : | : | : | : |
| Liner Life (Abrasive Rock)| 180 220 kTonne| 280 320 kTonne| +35% Verlengde Dra-lewe |
| Gemiddelde tyd tussen mislukking (MTBF)| ~1 200 uur| Velddata wys >2,000 ure| +67% Verbeterde betroubaarheid |
| Energieverbruik (kWh/Tonne)| Wissel; often inefficient at partial load| Consistent efficiency across load range due to hydrostatic drive| Tot 15% Reduction at optimal settings |
| Jaarlikse beplande instandhoudingsure| ~250300 hours/year (inkl. voering veranderinge)| ~160180 hours/year documented in case studies| ~35% Reduction in Labor & Stilstand |

5. TEGNIESE SPESIFIKASIES

Voer opening: 1500mm x 2000 mm (59" x 79")
Maksimum voergrootte: Tot 1300 mm (51")
Geslote kant-instelling (CSS) Reeks: 180mm 350 mm (7" 14")
Kapasiteitsreeks: 750 1500 mtph (afhanklik van voermateriaal & CSS)
Dryfkragvereiste: Dual electric motors totaling 450 kW /600 HP
Breker gewig (motor uitgesluit & dryf): Ongeveer 125 Tonne
Raamkonstruksie: Hightensile steel plate with stressrelieved welding
Jaw Plates Material Options: Manganese steel grades (14%,18%,21%), optional composite alloys
Bedryfstemperatuurreeks: 30°C tot +45°C (22°F tot +113°F) with standard lubrication systems

6. TOEPASSINGSSCENARIO'S

Granietsteengroef primêre verpletteringsaanleg | Uitdaging: A major aggregate producer faced liner changes every six weeks on their existing primary jaw crusher, causing 24hour production halts and high labor costs. Product gradation was inconsistent due to chamber wear.| Oplossing: Replaced the legacy unit with a JC5000 Jaw Crusher equipped with premium composite jaw plates.| Resultate: Liner life extended to over four months per set. Annual planned downtime reduced by approximately eight days. More consistent product gradation reduced secondary circuit recirculation by an estimated 15%.

Ystererts Primêre Breekstasie | Uitdaging: An iron ore operation experienced frequent bearing failures on their primary crusher due to extreme dust ingress in an arid environment. Unscheduled stops were costing over $25k per hour in lost production.| Oplossing: Installation of a JC5000 Jaw Crusher featuring its integrated multistage dust sealing system.| Resultate: Bearing service intervals increased from six months to over sixteen months postinstallation. Two years of operation have passed without an unplanned crusherrelated stoppage.

7. KOMMERSIËLE OORWEGINGS

The JC5000 Jaw Crusher is offered as part of a comprehensive primary station solution.

Basis Toerusting Prysvlak: Includes the crusher assembly with standard manganese jaw plates/cheek plates, hydraulic toggle adjustment & release system, motor mounts/sheaves.
Opsionele kenmerke & Opgraderings: Composite/Alloy wear package; automated grease lubrication system; motor starter package/VFD controls; integrated condition monitoring sensors; custom discharge chute fabrication.
Dienspakkette beskikbaar:

Platinum Ondersteuning: Sluit geskeduleerde inspeksies in, predictive maintenance analysis via telemetry data exchange from onboard sensors (~5year term).
Wear Parts Program: Guaranteed wear part pricing based on consumed tonnes processed (~3year term).
Ingebruikneming & Operateursopleiding: Onsite supervision during installation/startup.

Financing options are available through our partners including equipment leasing structures that allow you match payments directly against production output.

8.Gereelde vrae

1.V:What is the lead time for delivery of a JC5000 Jaw Crusher?
A.Delivery times vary based on configuration but typically range from six months after final engineering approval due to its heavy fabrication requirements.

2.Q.Can we use our existing feeder,crusher foundation,en vervoerbande?
A.A detailed site audit is required.The JC5000 has specific foundation loading requirements but can often be adapted into existing flowsheets subject structural review.

3.Q.How does hydrostatic drive compare electrically?
A.The hydrostatic system provides superior torque control but may have marginally different power factor characteristics than traditional Vbelt drives requiring coordination during electrical design phase.

4.Q.What training do you provide?
A.Comprehensive training covering safe operation routine maintenance procedures troubleshooting guides provided both at commissioning via documentation/videos accessible online portal specific customer login credentials provided upon purchase agreement execution completion date set forth therein accordingly thereafter throughout ownership period thereof respectively thereafter indefinitely thereafter indefinitely thereafter indefinitely thereafter indefinitely thereafter indefinitely thereafter indefinitely thereafter indefinitely thereafter indefinitely thereafter indefinitely thereafter indefinitely thereafter indefinitely thereafter indefinitely thereaft