1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou steengroef of myn se winsgewendheid? Primary crushing bottlenecks can cascade into costly inefficiencies across your entire processing line. Oorweeg hierdie algemene uitdagings:
Oormatige stilstand vir instandhouding: Frequent liner changes and mechanical adjustments halt production, duisende per uur in verlore deurset kos.
Onbeplande onderbrekings van Tramp Metal: Unprotected crushers facing uncrushable material lead to catastrophic damage, resulting in days of repair and parts replacement.
Inkonsekwente produkgradering: Fluctuations in feed size or hardness create an uneven discharge, oorlaai stroomaf skerms en brekers, algehele aanlegdoeltreffendheid te verminder.
Hoë bedryfskoste: Rising energy consumption per ton and short component lifecycles directly impact your bottom line.

Is your primary crusher a reliable asset or a recurring liability? The solution lies in selecting a jaw crusher engineered not just for power, but for predictable performance and total cost of ownership.

2. PRODUK OORSIG

Die JC5000 Jaw Crusher is 'n hoë kapasiteit, singletoggle primary crushing station engineered for the most demanding mining, steengroef, en grootskaalse konstruksieherwinningstoepassings. Its robust design focuses on delivering maximum availability and the lowest cost per ton in its class.

Operasionele werkvloei:
1. Voer & Voorafskerm: Runofmine or quarryrun material is directed into the large capacity vibrating grizzly feeder (opsioneel), which bypasses fines to increase effective crushing capacity.
2. Primêre vermindering: Material enters the deep crushing chamber of the JC5000 Jaw Crusher, where a powerful elliptical motion applies compressive force against a fixed jaw plate.
3. Beheerde ontslag: The crushed product exits at the bottom of the chamber, met grootte bepaal deur die geslote kant instelling (CSS), adjustable via a hydraulic toggle system.
4. Plant Integration: The consistent output is conveyed to secondary crushing or screening stages for further processing.

Toepassingsomvang & Beperkings:
Omvang: Ideaal vir harde rock (graniet, basalt), skuurerts, and shot rock. Suited for stationary primary crushing stations requiring throughputs from 750 aan 1,500 mtph depending on material and settings.
Beperkings: Not designed for sticky or clayrich materials without prescreening. Requires a stable concrete foundation and appropriate feed equipment sized to match its inlet capacity.

3. KERNKENMERKE

Hidrouliese skakelaar & Aanpassingstelsel | Tegniese basis: Dualaktiewe hidrouliese silinders vervang meganiese skakelplate | Bedryfsvoordeel: Aktiveer veilige, rapid CSS adjustment and provides automatic overload protection by releasing to clear blockages | ROI impak: Verminder verstellingstyd met tot 80% in vergelyking met handafsteekstelsels; voorkom groot skade deur onbreekbares.

Diep simmetriese breekkamer | Tegniese basis: Optimized nip angle and long vertical travel at the feed opening | Bedryfsvoordeel: Promotes rockonrock attrition in the upper chamber, reduces wear on lower sections, and enhances throughput | ROI impak: Extends jaw plate life by an estimated 1525%, reducing consumable costs and changeout frequency.

HeavyDuty Sferiese Rollaers | Tegniese basis: Largediameter bearings housed in precisionmachined pitman and frame seats | Bedryfsvoordeel: Supports high radial and axial loads from tough crushing cycles with minimal heat generation | ROI impak: Increases bearing service life under shock loading; velddata toon a 30% improvement in mean time between failures versus standard designs.

Geïntegreerde motorbasis & Gordelwag | Tegniese basis: Unified steel fabrication that houses crusher motor, vbelt drive, and guards | Bedryfsvoordeel: Eliminates misalignment during installation/transport; provides safer, easier access for maintenance | ROI impak: Cuts installation time by approximately two days; reduces longterm vibrationrelated wear on drive components.

Wedge Lock Jaw Plate Fastening System | Tegniese basis: Mechanically locked wedges secure front and rear jaw plates without backing material | Bedryfsvoordeel: Allows fast plate changes with standard tools; creates a secure fit that minimizes plate shifting under load | ROI impak: Reduces liner changeout time by half compared to traditional bolted systems.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (Competitor Averages) | JC5000 Kaakbreker Oplossing | Voordeel (% Verbetering) |
| : | : | : | : |
| Beskikbaarheid (Optyd) | ~8590% (geskeduleer & ongeskeduleerde stop) |> 94% (based on telemetry data) |> 5% toename in produktiewe ure |
| Energiedoeltreffendheid (kW per ton) | Basislyn = 100% (varies by application) |> 1215% reduction per ton crushed |> 1215% lower energy cost |
| Kaakplaat Lewe (Abrasive Rock) ~500 Mtons| Basislyn = 100% |> Extended wear profile increases life ~20% |> ~20% reduction in consumable cost |
| Overload Recovery Time (Skoonmaak) ~48 uur| Manual clearing required |> Hydraulic toggle reversal clears most jams in Up to 90% faster recovery |

5. TEGNIESE SPESIFIKASIES

Voer opening: 1,500mm x 1 200 mm (59" x 47")
Maksimum voergrootte: 1,050mm (41")
Recommended Closed Side Setting Range: 150mm 300 mm (6" 12")
Kapasiteitsreeks: Tot 1,500 mtph dependent on material type & CSS
Dryfkragvereiste: 200 kW / Tot VSD-versoenbaar
Totale gewig (Slegs breker): Ongeveer 86 ton
Sleutel materiaal spesifikasies: Hoësterkte vervaardigde staalraam; Manganese steel jaw plates; Gesmede legeringstaal eksentrieke skag.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C (4°F tot +113°F). Stofseëlstelle beskikbaar vir droë omgewings.

6. TOEPASSINGSSCENARIO'S

Granietsteengroef Uitbreidingsprojek

Uitdaging: 'n Bestaande operasie wat nodig is om primêre kring deurset te verhoog deur 40% without expanding its physical footprint or secondary circuit. The incumbent crusher could not achieve higher capacity without unacceptable vibration and premature wear.
Oplossing: Installation of one JC5000 Jaw Crusher as the new primary unit with an optimized feeder setup.
Resultate: Deurset het met 42%. The consistent product gradation reduced cycling in the secondary cone crushers. Plant managers reported a 22% decrease in specific energy consumption at the primary stage within the first year.

Opgradering van ysterertsverwerkingsaanleg

Uitdaging: Unplanned downtime due to tramp metal incidents was causing an average of three major stoppages annually at this site’s primary crush station.
Solution Replacement with a JC5000 equipped with its integrated hydraulic overload protection system.
Results In two years of operation zero catastrophic events have occurred from tramp metal Hydraulic clearing activated four times preventing an estimated 14 days of downtime saving over $350k in lost production

7 KOMMERSIËLE OORWEGINGS

The JC5000 Jaw Crusher is offered as part of several commercial packages:

Prysvlakke:
Tier A Base Unit includes crusher motor base belt guards basic tooling
Tier B Plant Ready includes integrated motorized feeder skid structure walkways ladders
Tier C Turnkey includes full electrical control package dust suppression starter package

Opsionele kenmerke:
Heavy duty grizzly feeder with fines bypass conveyor
Automatic grease lubrication system
Remote monitoring telemetry package for CSS amp draw bearing temps

Dienspakkette:
Standard Warranty months parts labor
Extended Service Plan years including scheduled inspections wear part discounts
Full Maintenance Contract covers all parts labor inspections fixed annual fee

Financing Options available through partner institutions include capital lease operating lease or leaseto own structures typically ranging from months

8 Gereelde vrae

What are my foundation requirements for the JC5000?
Detailed civil drawings are provided A reinforced concrete foundation designed for dynamic loads exceeding tons is required We provide full load data specifications

Can I use existing feeders conveyors with this crusher?
Compatibility depends on their rated capacity Our engineers can review your existing layout The JC inlet requires proper feed distribution which may necessitate feeder modifications

How does hydraulic overload protection work compared shear pins?
The hydraulic toggle uses pressurized nitrogen accumulators When an uncrushable object is encountered pressure increases releasing cylinders allow movement then automatically reset No components need replacement unlike broken shear pins minimizing restart time

What is your expected delivery lead time?
For standard configuration units lead time is typically weeks from order confirmation Long lead items like custom motors may affect this Expedited manufacturing options are sometimes available

Bied jy prestasie waarborge?
Yes we offer guaranteed minimum throughput capacities based on agreed feed material testing These are contractually defined prior to purchase