1. PYNPUNT GEDREWE OPENING

Word jou goudverwerkingsbedrywighede beperk deur ondoeltreffende primêre groottevermindering? Inkonsekwente voergrootte, oormatige voeringslytasie, and unplanned maintenance stops directly impact your bottom line. Oorweeg hierdie algemene uitdagings:
Hoë bedryfskoste: Premature failure of crusher wear parts leads to frequent, costly replacements and significant labor downtime.
Deurset-bottelnekke: Inadequate crushing capacity or poor product sizing can choke downstream milling circuits, limiting overall plant recovery.
Unreliable Uptime: Mechanical failures in harsh environments cause unpredictable shutdowns, jeopardizing production targets.
Energie ondoeltreffendheid: Older or poorly configured crushing equipment consumes excessive power per ton of ore processed, eroderende marges.

Is your primary crushing stage a source of variable cost and operational uncertainty? The right gold ore crushing equipment is not merely a purchase; dit is 'n strategiese belegging in plantstabiliteit en winsgewendheid.

2. PRODUK OORSIG: PRIMÊRE KAAKBREKKER VIR GOUDERTTSVERWERKING

This heavyduty gold ore crushing equipment is engineered as a robust primary jaw crusher for the initial size reduction of runofmine (ROM) gouddraende rots. Its design prioritizes reliability and efficiency in demanding mineral processing applications.

Operasionele werkvloei:
1. ROM ore is fed into the vibrating grizzly feeder (opsioneel), wat boetes omseil om brekerlading te verminder.
2. Oversize material enters the crusher’s fixed jaw and moving jaw chamber, where compressive force breaks the ore.
3. Die fyngemaakte produk ontslaan teen 'n voorafbepaalde geslote kant-instelling (CSS), determining the maximum output size for the secondary crushing or milling circuit.

Toepassingsomvang: Ideaal vir harde rots gouderts (kwarts, sulfiede), this equipment handles abrasive materials with high compressive strength. It serves as the first critical stage in comminution circuits for both stationary plants and semimobile installations.

Beperkings: Nie ontwerp vir nat nie, sticky ores without proper feed system modifications. Ultimate capacity is dependent on feed size distribution, materiaal hardheid (Wi), en verlangde reduksieverhouding.

3. KERNKENMERKE

Diep verpletterende kamer & Aggressiewe kneephoek | Tegniese basis: Geoptimaliseerde kinematika en kamermeetkunde | Bedryfsvoordeel: Enables higher throughput and effective reduction of large feed material | ROI impak: Verhoog verwerkte tonnemaat per werkuur, batebenutting te verbeter
HeavyDuty Roller Bearing Design | Tegniese basis: Sferiese self-belynde rollaers met groot deursnee asse | Bedryfsvoordeel: Provides high load capacity and reliable operation under shock loads | ROI impak: Verleng die dienslewe van die laer, reduces failure risk and associated downtime costs
Modulêre Kaak Die Ontwerp | Tegniese basis: Gesegmenteer, reversible manganese steel wear plates | Bedryfsvoordeel: Allows for selective replacement of worn sections and rotation for extended service life | ROI impak: Lowers consumable costs by up to 30% compared to singlepiece die systems
Hidrouliese wisselverstellingstelsel | Tegniese basis: Integrated hydraulic cylinder for CSS adjustment and overload relief | Bedryfsvoordeel: Aktiveer vinnig, safe setting changes without manual shims; protects against tramp metal | ROI impak: Minimaliseer verstellingstyd van ure tot minute; voorkom groot skade deur onbreekbares
Versterkte vervaardigde staalraam | Tegniese basis: Stressrelieved frame with heavyduty ribbing | Bedryfsvoordeel: Maintains structural integrity under constant cyclic loading in remote locations | ROI impak: Ensures longterm alignment and durability, protecting the core capital investment

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (Gemiddeld) | This Gold Ore Crushing Solution | Voordeel (% Verbetering) |
| : | : | : | : |
| Mangaan Dra Life (Skuurerts) | 120,000 150,000 MT | 180,000 220,000 MT | +40% Extended Service |
| Kragverbruik per ton gebreekte| 0.8 1.1 kWh/t | 0.65 0.85 kWh/t| 22% Energiedoeltreffendheid |
| Meganiese beskikbaarheid (Geskeduleer) | 9294%| 9698%| +4 Percentage Points Uptime |
| CSS-aanpassingstyd| 6090 minute| <10 minute| 85% Faster Changeover |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: 350 1,200 MTPH (afhanklik van voergradasie & materiaal eienskappe)
Voer opening: 1,070mm x 760mm (42" x 30")
Kragvereiste: 110150 kW elektriese dryfmotor
Materiaalspesifikasies: Hoësterkte geblus & raam van gehard staal; ASTM A128 Manganese steel jaw dies; SAE 4140 gesmede eksentrieke skag.
Fisiese afmetings (LxBxH): ~6.5m x 3.2m x 3.4m
Bedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C; stofbeskermde kritieke komponente.

6. TOEPASSINGSSCENARIO'S

Hard Rock Gold Mine, Wes-Afrika | Uitdaging: Frequent jaw die failures on existing crusher due to highly abrasive quartzite ore were causing monthly stoppages and high spare part costs.| Oplossing: Implementation of this primary jaw crusher with modular manganese dies and optimized liner profile.| Resultate: Wear part life extended from ~110k tons to over 190k tons recorded; crusherrelated downtime reduced by an average of 18 ure per maand.

MidScale Processing Plant, Noord-Amerika| Uitdaging: Need to increase circuit throughput by ~25% without a complete plant rebuild; existing primary crusher was a bottleneck.| Oplossing: Installation of this highercapacity jaw crusher with a deeper chamber to handle larger ROM feed from the pit.| Resultate: Sustained average throughput increased by 28%; product P80 consistently met target for optimal SAG mill feed.

7. KOMMERSIËLE OORWEGINGS

Toerustingpryse word rondom konfigurasievlakke gestruktureer:
Basis Eenheid: Includes core crusher with standard motor drives and starter.
SkidMounted Pakket: Base unit preassembled on a structural steel skid with integral walkways and ladders for faster installation.
Modulêre aanlegafdeling: Crusher integrated with matched feeder, afvoer vervoerband, stof onderdrukking stelsel, en elektriese beheerpaneel.

Opsionele kenmerke sluit in outomatiese smeerstelsels, dra moniteringssensors, and custom liner profiles for specific ore types.

Service packages range from basic commissioning support to comprehensive multiyear maintenance agreements covering planned inspections and priority parts supply.

Financing options include capital purchase with standard warranty or operational expenditure models such as leasing agreements with fullservice support included.

8. Gereelde vrae

V1: Is this gold ore crushing equipment compatible with our existing secondary cone crusher circuit?
Ja. The discharge product gradation can be precisely controlled via the hydraulic CSS adjustment to create an optimal feed size distribution for your specific secondary stage.

V2: What is the expected operational impact on our maintenance team?
Field data shows reduced frequency of liner changes and simplified procedures due to the modular die design and hydraulic toggle system. This typically reallocates maintenance hours from reactive repairs to planned preventive tasks.

V3: How does the equipment handle variations in ore hardness within our deposit?
The heavyduty construction and hydraulic overload protection are designed specifically for such fluctuations. The system will automatically release uncrushable material while maintaining safe operating pressures through varying rock strengths.

V4:Wat is tipiese afleweringstye vir aflewering?
Lead times vary based on configuration complexity but are typically within XY weeks upon order confirmation due to standardized modular manufacturing processes.

V5:Watter kommersiële terme is beskikbaar?
We offer ExWorks pricing alongside CIF options depending on destination port requirements related to international shipping logistics associated with industrial machinery transport schedules