1. PYNPUNT GEDREWE OPENING

Are your gold ore processing operations constrained by unreliable primary crushing? Inkonsekwente voergrootte, oormatige voeringslytasie, and unplanned maintenance directly impact your mill throughput and recovery rates. Oorweeg hierdie algemene uitdagings:
Ongeskeduleerde stilstand: Catastrophic failure of a critical crusher component can halt your entire processing line for days, duisende per uur in verlore produksie kos.
Hoë bedryfskoste: Premature wear on manganese liners and frequent part replacements under abrasive gold ore conditions create a significant and recurring expense.
Bottlenecked Throughput: An undersized or inefficient primary crusher limits feed to your SAG/Ball mill circuit, capping your plant’s overall gold production capacity.
Produk inkonsekwentheid: Poorly controlled discharge sizing leads to inefficiencies downstream, affecting grinding circuit performance and ultimately, herstel.

Is your current gold ore crushing equipment a source of cost and complexity rather than a foundation for reliability? The solution requires machinery engineered not just to crush, maar om te verduur.

2. PRODUK OORSIG

Our OEM factory specializes in the design and manufacture of heavyduty primary jaw crushers specifically configured for gold ore crushing applications. This equipment serves as the first critical stage in mineral liberation, vermindering van runofmyne (ROM) ore to a consistent, manageable size for secondary processing.

Operasionele werkvloei:
1. ROM-gouderts word in die vibrerende grizzly-toevoer ingevoer (opsioneel), wat ondermaatmateriaal omseil en oormaat na die breker lei.
2. Ore enters the robust crushing chamber of the jaw crusher, where a highpressure mechanical force is applied between a fixed and a moving jaw plate.
3. The compressive action breaks the ore along natural fissures and weaknesses.
4. Crushed material discharges through an adjustable gap at the bottom, die finale produkgrootte te bepaal.
5. The crushed product is conveyed to the next stage of your beneficiation circuit.

Toepassingsomvang & Beperkings:
Omvang: Ideal for primary crushing of hard and abrasive gold ores (kwarts, sulfiede), including runofmine material with large feed sizes. Suited for both stationary plant installations and modular plant designs.
Beperkings: Not designed as a fine reduction or grinding machine. Maximum feed size is constrained by the specific model’s inlet dimensions. Performance is optimal with proper feed control to prevent choking.

3. KERNKENMERKE

HeavyDuty-raam & Kinematika | Tegniese basis: Eindige Element Analise (FEA) geoptimaliseerde stresverspreiding | Bedryfsvoordeel: Elimineer krake van raammoegheid onder sikliese laai van harde rots; provides stability for consistent crushing geometry | ROI impak: Verleng strukturele lewe verder 20+ jare, reducing capital replacement risk.

Skuurbestande voerings & Alloy Selection | Tegniese basis: Proprietary manganese steel chemistry with workhardening properties | Bedryfsvoordeel: Liners develop a hardened surface layer during operation, dramatically increasing wear life in silicarich gold ores | ROI impak: Verminder lynwisselfrekwensie met 3050%, lowering parts inventory costs and labor hours.

Hidrouliese verstelling & Skoonmaak | Tegniese basis: Geïntegreerde hidrouliese silinders vir wisselspanning en kamer skoonmaak | Bedryfsvoordeel: Laat operateurs toe om CSS aan te pas (Geslote kant-instelling) for product size control or clear blockages in minutes without manual intervention | ROI impak: Verminder stilstand vir roetine-aanpassings met meer as 70% in vergelyking met handafsteekstelsels.

Sferiese Rollaers & Labirint seëls | Tegniese basis: Oversized bearings rated for heavy radial and thrust loads; meerfase verseëling | Bedryfsvoordeel: Hanteer piekladings van onbreekbare materiaal; effectively excludes dust and contaminants from bearing housing | ROI impak: Lagerdiensintervalle oorskry 10,000 ure, preventing costly bearing failures—a leading cause of crusher downtime.

Geoptimaliseerde breekkamerontwerp | Tegniese basis: Computermodeled nip angle and stroke profile for specific gold ore characteristics | Bedryfsvoordeel: Promotes interparticle crushing for improved reduction ratios and more consistent product gradation | ROI impak: Increases effective throughput capacity by ensuring efficient breakage per cycle.

Gesentraliseerde smeerstelsel | Tegniese basis: Outomatiese smeerpunte wat na 'n enkele stasie gelei word | Bedryfsvoordeel: Ensures critical wear points receive proper lubrication consistently, simplifying daily maintenance checks | ROI impak: Prevents premature failure due to lubrication neglect; reduces daily service time required by operators.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard Norm | Ons goudertsbreekoplossing gedokumenteerde voordeel |
| : | : | : |
| Liner Wear Life (Skuurerts) | Basislyn (100%)| Tot 150180% verbetering |
| Gemiddelde tyd tussen mislukkings (MTBF) Meganies| ~68 maande| >12 maande |
| Deursetkapasiteit (tph same CSS) Basislyn (100%)| Tot 115120% verbetering |
| Downtime per Liner Change| 2436 ure| <16 ure |
| Power Consumption per Tonne Crushed Baseline (100%)| Ongeveer. 9095% |

5. TEGNIESE SPESIFIKASIES

Modelreeks kapasiteit: Van 150 TPH tot verby 1,200 TPH (afhanklik van ertseienskappe).
Voer opening: From 900mm x 600mm up to 1500mm x 1300mm.
Kragvereiste: Elektriese motor dryf vanaf 75 kW tot 300 kW; configured for highaltitude or variable voltage operation as required.
Sleutel materiaal spesifikasies: Main frame fabricated highstrength steel plate; Jaw plates proprietary ARMn steel; As gesmee legeringstaal; Cheek plates ARMn steel.
Fisiese afmetings: Wissel volgens model; designs account for transport constraints and facilitate placement on common plant foundations.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C; dustproofing standard for arid environments; corrosionresistant coatings available for humid/saline atmospheres.

6. TOEPASSINGSSCENARIO'S

Hard Rock Gold Mine – West Africa

Uitdaging: A major operation faced excessive downtime every 810 weeks due to rapid liner wear in their primary jaw crusher processing highly abrasive quartz vein ore. This created a persistent bottleneck.
Oplossing: Implementation of our specifically configured jaw crusher with workhardening liner alloy and optimized chamber geometry.
Resultate: Liner lewe verleng tot 'n gemiddelde van 1416 weke. Combined with hydraulic adjustment, this change contributed to an estimated 17% increase in annual crusher availability, directly supporting higher mill feed rates.

MidTier Gold Producer – North America

Uitdaging: The existing crusher produced an inconsistent product size distribution when processing variablegrade ore with clay content, leading to packing issues in secondary crushing stages.
Oplossing: Replacement with our model featuring aggressive kinematics and hydraulic clearing system capable of handling sticky feed without choking.
Resultate: Achieved a more consistent product curve with >90% passing target size. Blockagerelated stoppages were reduced by over 80%, smoothing overall plant flow.

7. KOMMERSIËLE OORWEGINGS

Our OEM factory provides transparent commercial terms tailored for capital project planning:

Prysvlakke: Gebaseer op modelgrootte/kapasiteitreeks:
Vlak I (600 TPH): Customengineered solutions

Opsionele kenmerke & Pakkette:
Motor & Drive Package
Geïntegreerde voerbak & Grizzly
360° Maintenance Platform Kit
2Year Extended Wear Parts Warranty

Service Packages Available PostPurchase:

1.Full spare parts kit tailored based on your projected annual tonnage
2.Toesig oor ingebruikneming ter plaatse & operateur opleiding
3.Preventive maintenance inspection schedules

We offer flexible financing options through partner institutions suitable for greenfield projects or fleet expansion programs

Gereelde vrae

1.Q What is your minimum order quantity?
A As an OEM factory our MOQ is typically one unit However we encourage clients ordering multiple units or complete modular crushing sections as this allows us optimize production scheduling offer more favorable commercial terms

2.Q Are these machines compatible with my existing secondary cone crushers conveyors?
A Yes Our engineers can review your plant layout specifications ensure interface compatibility regarding discharge height product gradation conveyor loading We provide all necessary technical drawings integration support

3.Q How does this equipment handle wet sticky ore which common during rainy seasons?
A We offer optional design modifications such specialized liner profiles chamber geometry hydraulic clearing systems mitigate packing risk Additionally we can advise on feeder modifications manage moisture content effectively

4.V Watter tipiese afleweringstyd?
A For standard models lead time ranges from weeks depending configuration complexity order volume Custom engineered solutions require longer detailed engineering phase We provide firm schedule upon order confirmation include regular progress updates

5.Q Do you provide wear parts ongoing basis what their expected consumption rate?
A Yes As OEM we guarantee supply perfectly matched wear parts spare components Based historical field data similar applications we will provide detailed consumption forecast help you plan inventory budget accurately

6.Q What key factors determine correct model selection my deposit?
A Selection based comprehensive analysis your ROM top size required throughput tonnage desired product P80 size abrasion index Bond Work Index We have questionnaire guide data collection perform selection calculations you