1. PYNPUNT GEDREWE OPENING

Are your gold processing operations constrained by inefficient primary size reduction? The initial crushing stage sets the tone for your entire recovery circuit. Algemene uitdagings met suboptimale goudertsbreektoerusting sluit in:
Hoë bedryfskoste: Premature wear on manganese jaws and liners from abrasive quartz and sulfide ores leads to frequent, costly replacements and excessive downtime.
Inkonsekwente voergrootte: Poorly sized output creates bottlenecks in downstream processes like SAG mills or leaching heaps, reducing overall plant throughput and recovery rates.
Onbeplande stilstand: Mechanical failures in critical components under hightension loads halt production, directly impacting tonnage processed and revenue.
Veiligheid & Maintenance Hazards: Complex adjustment mechanisms and manual clearing of bridged material increase risk for maintenance crews.

Is your operation achieving maximum yield per ton of ore processed? Are you managing maintenance costs effectively without sacrificing availability? The solution begins with selecting the right primary crusher engineered specifically for the demands of gold ore.

2. PRODUK OORSIG: GOLD ORE JAW CRUSHER

Hierdie produk is 'n swaardiens, robustly constructed jaw crusher designed as the primary workhorse for hard rock gold ore processing plants. It is engineered to accept runofmine (ROM) feed directly from the mine, die lewering van 'n konsekwente, coarse product suitable for secondary crushing or direct feed to a milling circuit.

Operasionele werkvloei:
1. ROM-gouderts word in die vibrerende grizzly-toevoer ingevoer (opsioneel), wat boetes omseil om brekerkamerlading te optimaliseer.
2. Oversize material enters the deep crushing chamber where a powerful elliptical motion applies compressive force against a fixed jaw plate.
3. The crushed product discharges at the bottom outlet, with size determined by the hydraulically adjustable closedside setting (CSS).
4. Crushed material is conveyed to the next stage in your beneficiation process.

Toepassingsomvang: Ideaal vir primêre vergruising van hard, skuur gouderts (kwarts, sulfieddraende). Suitable for both stationary plant installations and modular/trackmounted setups.
Beperkings: Nie ontwerp vir nat nie, sticky ores without prior scalping; maximum feed size is constrained by crusher model dimensions.

3. KERNKENMERKE

HighCapacity Crushing Chamber | Tegniese basis: Optimized nip angle and long vertical stroke | Bedryfsvoordeel: Enables deeper drawdown per cycle, increasing throughput and reducing bridging incidents | ROI impak: Velddata wys tot 15% higher throughput compared to conventional chambers of similar intake dimensions.

HeavyDuty raamkonstruksie | Tegniese basis: Vervaardig van hoëgraadstaalplaat met versterkte spanningspunte | Bedryfsvoordeel: Bied buitengewone duursaamheid onder sikliese laai, minimizing frame fatigue and risk of catastrophic failure | ROI impak: Extends operational lifespan, kapitaalbelegging te beskerm.

Hidrouliese skakelaar & Aanpassingstelsel | Tegniese basis: Geïntegreerde hidrouliese silinder vervang tradisionele meganiese skakelplate | Bedryfsvoordeel: Laat vinnig toe, safe CSS adjustment and provides automatic overload protection by releasing tramp metal | ROI impak: Verminder aanpassingstyd met 70% and prevents damage from uncrushables, duur herstelwerk te vermy.

AbrasionResistant Jaw Dies | Tegniese basis: Premium manganese steel alloy with optimized tooth profile design | Bedryfsvoordeel: Significantly extends wear life in highly abrasive environments, maintaining optimal cavity geometry longer | ROI impak: Reduces liner changeout frequency and consumable costs per ton crushed.

Gesentraliseerde smeerpunt | Tegniese basis: Singlepoint connection to all major bearing lubrication points | Bedryfsvoordeel: Vereenvoudig roetine-onderhoud, ensures proper bearing lubrication, and enhances safety by keeping personnel clear of moving parts | ROI impak: Cuts scheduled lubrication service time in half and prolongs critical bearing life.

BoltIn Cheek Plates | Tegniese basis: Modular cheek plate design secured with standard fasteners | Bedryfsvoordeel: Simplifies replacement compared to welded designs, reducing downtime during wear part changes | ROI impak: Lowers labor hours required for maintenance events.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (Gemiddeld) | This Gold Ore Jaw Crusher Solution | Voordeel (% Verbetering) |
| : | : | : | : |
| Beskikbaarheid (Optyd) | 9294% | 96%+ documented in field reports| ~34% improvement |
| Mangaan Dra Life (Skuurerts) | 120,000 150,000 ton per stel| 180,000 220,000 ton per stel| Tot 40% langer lewe |
| Throughput at Same CSS Setting| Basislyn (100%)| 115118%| 1518% hoër kapasiteit |
| Tramp Iron Release / Clear Time| Handmatige skoonmaak (~24 hours)| Hidrouliese vrystelling (<10 minute)| ~95% faster clearance |
| Kragverbruik per ton gebreekte| Basislyn (100%)| Ongeveer. 95%| ~5% more efficient |

_Based on controlled testing with standardized hard quartz gold ore feed._

5. TEGNIESE SPESIFIKASIES

Modelreeks kapasiteit: 150 1,800 ton per uur (TPH), depending on feed size and closedside setting.
Voer openingsreeks: From 800mm x 550mm up to 1,500mm x 1,200mm.
Kragvereistes: Driven by heavyduty TEFC motors ranging from 75 kW aan 300 kW.
Materiaalspesifikasies: Main frame – fabricated steel plate; Jaw dies – premium ZGMn13Cr2 / ASTM A128 Grade B3/B4 manganese steel; Shaft – forged alloy steel; Bearings – spherical roller bearings.
Fisiese afmetings & Gewig: Wissel volgens model; approximate footprint range from 3m x 2m up to 6m x 5m. Weight range from ~15 tonnes to over 80 ton.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C. Dust sealing kits are available for dry operations; standard models are not submersible.

6. TOEPASSINGSSCENARIO'S

Hard Rock Underground Myn Uitbreiding

Uitdaging: An existing underground operation needed to increase mill feed capacity by 30%. The existing primary crusher was a bottleneck with frequent liner wear issues on their highsilica ore.
Oplossing: Installation of a highcapacity jaw crusher model focused on abrasion resistance and rapid CSS adjustment capabilities.
Resultate: Behaal a 35% increase in primary circuit throughput while extending jaw die replacement intervals from every 8 weke tot elke 12 weeks under similar conditions.

Alluvial/Vein Processing Plant Retrofit

Uitdaging:A plant processing mixed freemilling and sulfide vein material experienced high downtime due to tramp metal entering the crusher with feed from smallscale contractors.
Oplossing:The existing primary crusher was replaced with a unit featuring an integrated hydraulic toggle system for automatic overload protection.
Resultate:Eliminated shaft breakage incidents. Uncrushable material release events now cause less than 30 minutes of stoppage versus an average of 4 hours previously for inspection/clearance.

7. KOMMERSIËLE OORWEGINGS

Our pricing structure reflects build quality and engineering sophistication tailored for demanding mining applications:
Standaardvlak: Includes core crusher assembly with motor drives,Vbelts,and basic guarding.Competitively priced against other OEM offerings.
Enhanced Tier (+~1218%): Adds integrated hydraulic adjustment system,lubrication skid package,and advanced PLCbased monitoring sensors.Recommended for automated or remote operations.This tier offers superior lifetime cost efficiency
Opsionele kenmerke:
Vibrating Grizzly Feeder modules
Stofonderdrukkingstelselintegrasie
Specialized jaw die profiles (for slabby ore)
Skidmounted or modular chassis designs

Service packages range from basic commissioning support up through comprehensive multiyear planned maintenance agreements including parts kits.Financing options include capital lease agreements tailored to project cash flow cycles as well as traditional purchase arrangements

8. Gereelde vrae

V1:What is the typical installation timeframe?
A1For a stationary plant installation including foundation preparation we estimate 46 weeks from delivery depending on site readiness Modular skidmounted units can be operational within 710 dae

Q2Are these units compatible with existing secondary cone crushers or SAG mill feed systems?
A2Yes They are engineered as direct replacements or upgrades within standard mineral processing flowsheets Our technical team will review your downstream equipment specifications during selection

Q3What kind of particle size distribution can be expected?
A3The output gradation depends on feed characteristics but typically produces wellshaped coarse aggregate suitable for secondary crushing A product curve analysis can be provided based on your specific target CSS

Q4How does this equipment handle wet or claybound ore?
A4While capable it is recommended that sticky materials be prescreened For severe conditions we can specify specialized discharge belt designs or recommend alternative scalping solutions

Q5What are lead times after order placement?
A5Lead times vary based on model complexity but typically range between 1624 weeks We maintain an inventory program offering select models at reduced lead times subject availability

Q6Do you provide performance guarantees?
A6Yes We offer guaranteed minimum throughput capacity based upon agreedupon feed material specifications provided during quotation These are formalized within our commercial contracts