1. PYNPUNT GEDREWE OPENING

Are escalating operational costs and unpredictable downtime eroding your gold mining project’s margins? Key challenges in mineral extraction and processing directly impact profitability:
Hoë bedryfsuitgawes: Inefficient equipment leads to excessive energy consumption, high water usage, and frequent consumable replacement, driving up perton processing costs.
Onbeplande stilstand: Mechanical failures in critical separation and concentration stages can halt entire processing lines, duisende per uur in verlore produksie kos.
Low Recovery Rates: Suboptimal equipment fails to capture fine gold or loses payable material to tailings, leaving significant revenue unrealized.
Arbeidsintensiteit & Skill Gaps: Reliance on manually configured or finicky machinery increases labor costs and introduces variability dependent on operator expertise.
Rigiede stelselintegrasie: Equipment that cannot adapt to varying feed grades or ore characteristics forces a compromise between recovery and throughput.

How do you secure reliable throughput while maximizing gold recovery from complex ores? What solutions exist to reduce total cost of ownership and protect your investment against volatile gold prices? The answer lies in specifying highperformance, purposebuilt machinery from a trusted wholesale partner.

2. PRODUK OORSIG

This portfolio of goudmyntoerusting encompasses robust machinery for the complete extraction and beneficiation cycle, from primary crushing to final concentration. Our wholesale solutions are engineered for commercialscale operations targeting alluvial/placer deposits and hard rock (laai) erts verwerking.

A typical operational workflow integrates several key stages:
1. Primêre groottevermindering: Jaw or cone crushers break down runofmine ore to a manageable size.
2. Maalwerk & Bevryding: Ball mills or hammer mills pulverize ore to liberate gold particles from the host rock.
3. Swaartekrag konsentrasie: Equipment like centrifugal concentrators or shaking tables separate highdensity gold from the gangue material based on specific gravity differences.
4. Secondary Recovery & Opgradering: Solutions such as flotation cells or intensive cyanide leach reactors capture refractory gold or further upgrade concentrates.
5. Security & Refining: Electrowinning cells, furnaces, and security systems facilitate final recovery into doré bars.

Toepassingsomvang: Suitable for medium to largescale mining operations, processing plants, and contract milling services. Sleutelbeperkings: Optimal performance requires correct sizing to feed capacity and ore characteristics; not intended for artisanal or hobbyistscale use.

3. KERNKENMERKE

Modulêre aanlegontwerp | Tegniese basis: Vooraf ontwerp, skidmounted modules with standardized interfaces | Bedryfsvoordeel: Rapid deployment and site commissioning reduces timetoproduction by up to 40% compared to traditional builtonsite plants | ROI impak: Faster capital payback and reduced installation engineering costs.

HighG Force Centrifugal Concentration | Tegniese basis: Enhanced gravitational field (up to 300G) within a rotating drum | Bedryfsvoordeel: Consistently recovers ultrafine gold down to 10 mikrons, often missed by static sluices | ROI impak: Increases overall plant recovery rate by 38%, capturing significant additional revenue.

Advanced Polyurethane Wear Components | Tegniese basis: Injectionmolded polyurethane liners and screens superior to traditional rubber or steel | Bedryfsvoordeel: Exceptional abrasion resistance in slurry applications extends service life by 300% | ROI impak: Lowers longterm maintenance parts inventory and reduces frequency of disruptive changeouts.

Veranderlike frekwensie-aandrywing (VFD) Beheerstelsels | Tegniese basis: Precision electric motor control allowing adjustable speed/torque | Bedryfsvoordeel: Enables realtime optimization of crusher, mill, and pump performance based on feed grade; reduces inrush current damage | ROI impak: Sny energieverbruik deur 1525% and minimizes mechanical stress failures.

Integrated Security & Monitoring Loops | Tegniese basis: Automated sensors for mass flow, digtheid, druk, and security cameras at concentrate handling points | Bedryfsvoordeel: Provides realtime process data for control rooms and deters internal material loss | ROI impak: Improves metallurgical accounting accuracy and provides auditable production trails.

HighVolume Elution & Electrowinning | Tegniese basis: Pressurized Zadrastyle column elution with integrated electrowinning cells | Bedryfsvoordeel: Delivers fast, efficient stripping of activated carbon (68 hour cycle) met >99% gold deposition efficiency | ROI impak: Increases carbon turnover rate, boosting adsorption circuit capacity without physical expansion.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard Norm | Our Gold Mining Equipment Solution | Gedokumenteerde voordeel |
| : | : | : | : |
| Fine Gold Recovery Rate (92% capture efficiency under varied feed conditions| +15% verbetering |
| Energieverbruik per ton verwerk (Gravity/Crushing)| Wissel baie; often unoptimized fixedspeed systems| VFDcontrolled systems with highefficiency motors| Tot 25% vermindering |
| Gemiddelde tyd tussen mislukking (MTBF) Critical Pumps| ~2,000 hours in severe abrasive slurry duty| >4,500 hours with proprietary polyurethane wear parts & ontwerp| +125% verbetering |
| Plant Commissioning Timeline (200 TPD Capacity)| 1216 weke vir siviele werke & samestelling| 68 weeks using preassembled modular skids| ~50% vinniger ontplooiing |

5. TEGNIESE SPESIFIKASIES

Spesifikasies is modelafhanklik; representative ranges for core equipment categories:

Kakebeen Vloeker (Primêr):
Voer openingsreeks: 750mm x 500mm to 1500mm x 1200mm
Kapasiteitsreeks: 150 1,200 TPH
Kragvereiste: 90 250 kW
Konstruksie: Welded steel frame, manganese steel jaw dies
Bedryfstemperatuurreeks: 20°C tot +50°C

Centrifugal Concentrator (Batch):
Bowl Diameter: 650mm 1m
Feed Capacity (Solids): Tot 60 TPH
Water Requirement: Variable flow up to 300 L/min
Kragvereiste: 7.5 22 kW (including concentrate pump)
GForce Capability: Up to 300G

CarboninLeach (CIL) Tank Agitation System:
Tank Volume Range: 500m³ 2,000m³
Impeller Type & Materiaal： Highefficiency axial flow; rubberclad or stainless steel
Power Density：15 25 W/m³ of slurry
Motor Specification：Explosionproof (Ex d), IP66 rating

6. TOEPASSINGSSCENARIO'S

West African Hard Rock Mine Expansion Challenge:

A midtier operator needed to increase throughput by 30% without expanding their CIL tank farm footprint.

Oplossing:

Implementation of our highefficiency elution plant with a shortened cycle time allowed for faster reactivation of loaded carbon.

Resultate:

Carbon circulation rate increased by over one full cycle per week within existing infrastructure. This effectively debottlenecked the adsorption circuit at minimal capital cost.

Alluvial Placer Operation in South America Challenge:

The operation faced declining recoveries due to an increasing proportion of claybound fine gold (<50 gaas), which blinded traditional sluices.

Oplossing:

Integration of a multistage scrubbing system followed by our highG centrifugal concentrators into their wash plant circuit.

Resultate:

Overall recovery improved from an estimated ~65% to over >88%. The payback period for the new equipment was under five months based on recovered gold value.

7. KOMMERSIËLE OORWEGINGS

Our wholesale model provides transparent pricing structured around project scale:

Prysvlakke
Entry Tier: For individual replacement units or small capacity upgrades (<100 TPD). Focused on core machines like crushers or standalone concentrators.
Plant Tier: For complete modular sections (bv., grinding circuit package). Includes integrated controls but may exclude bulk materials handling conveyors.
Turnkey Tier: For fully integrated processing plants (>200 TPD). Includes detailed process engineering design documents alongside all mechanical/electrical packages.

Optional features include advanced process control PLC systems with SCADA interfaces remote monitoring capabilities automated reagent dosing systems

Service packages offered are Annual Preventative Maintenance Contracts OnDemand Field Service Technician Support Comprehensive Spare Parts Kits for critical wear items

Financing options can be discussed including equipment leasing structures milestonebased project financing partnerships with major mining finance institutions

8. Gereelde vrae

Q1 Are your gravity concentrators compatible with an existing trommel scrubber setup?
A1 Yes most models are designed as modular addons Standard slurry discharge heights pump boxes ensure compatibility with most OEM scrubber outputs Dimensional drawings are available for integration planning

Q2 What is the expected impact on my operating labor requirements?
A2 Our equipment emphasizes automation reliability reducing manual sampling adjustment needs However we recommend dedicated training for your maintenance team on the new systems which we provide

Q3 How do you handle variations in ore hardness feed grade?
A3 Key units like crushers mills feature VFD controls allowing operators adjust parameters Centrifugal concentrators have adjustable fluidization water Gforce settings enabling optimization without shutdowns

Q4 What are standard payment terms for wholesale orders?
A4 For confirmed orders standard terms involve progress payments tied major milestones like factory acceptance testing shipping arrival site Typically structured as deposit upon order commencement balance prior shipment Larger turnkey projects have customized schedules

Q5 Can you provide metallurgical test work support prior purchase?
A5 We partner several independent mineral labs can arrange representative sample testing our pilotscale equipment This generates data predict recoveries recommend optimal flowsheet before capital commitment