1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou projekmarges? Vir aanlegbestuurders en kontrakteurs, traditional crushing and screening setups often present persistent challenges: inkonsekwente finale produk gradering wat lei tot afgekeurde vragte, excessive wear part consumption due to inefficient chamber designs, and high labor costs from manual adjustments and blockages. Hierdie kwessies het 'n direkte impak op jou wins deur vermorsde materiaal, ongeskeduleerde instandhouding, en verlore produksie-ure.

Hoe kan jy konsekwent bereik, inspec aggregate output while controlling operational expenditure? Is there a way to reduce unplanned downtime and extend service intervals without compromising throughput? The solution lies in specifying equipment engineered not just for peak performance, maar vir voorspelbaar, costeffective operation across its lifecycle.

2. PRODUK OORSIG

This product line encompasses a comprehensive range of stationary and trackmounted export crushing and screening equipment designed for private label manufacturing partners. The operational workflow is engineered for linear efficiency: (1) Primary feeding and size reduction via jaw or impact crushers, (2) Intermediate sizing and stockpiling with cone crushers and screens, (3) Final precision screening for product separation, (4) Recirculation of oversize material, en (5) Integrated conveying for seamless material flow.

This equipment is applicable for medium to largescale aggregate production, C&D herwinning, and nonabrasive mineral processing. It is optimally designed for processed natural stone and recycled concrete; limitations exist for highly abrasive or chemically aggressive materials without specific liner configurations.

3. KERNKENMERKE

Hydroset CSS-aanpassing | Tegniese basis: Hidrouliese suier wat die hoofas ondersteun | Bedryfsvoordeel: Geslote instelling (CSS) adjustments can be made in under 60 seconds under load, enabling rapid product size changes. | ROI impak: Reduces nonproductive time by up to 80% in vergelyking met handafsteekstelsels, verhoogde plant buigsaamheid.

Modulêre voering-retensiestelsel | Tegniese basis: Mechanically locked liner segments with wedge bolts | Bedryfsvoordeel: Eliminates backing compound use, verminder voering uitruiltyd met 'n gemiddeld van 40%. | ROI impak: Lowers labor costs per maintenance event and increases crusher availability.

Vlak 4 Finale / Stage V Compliant Power Unit | Tegniese basis: Advanced diesel engine with integrated SCR/DPF technology | Bedryfsvoordeel: Provides full power while meeting global emissions standards without derating. | ROI impak: Ensures regulatory compliance for export markets and avoids potential site operating restrictions.

Onafhanklike voorskerm & ByPass Conveyor | Tegniese basis: Dedicated vibrating grid before the crusher inlet with a direct fines conveyor | Bedryfsvoordeel: Removes natural fines from the feed stream, reducing crusher chamber volume consumption and wear. | ROI impak: Increases effective throughput of valuable material by up to 30% and extends wear part life.

PLCB-gebaseerde plantbeheerstelsel | Tegniese basis: Gesentraliseerde programmeerbare logiese beheerder met aanraakskerm HMI | Bedryfsvoordeel: Allows singlepoint monitoring of all plant functions, voer tariewe, en diagnostiek. Enables automated startup sequences. | ROI impak: Minimizes operator error, optimizes power consumption per ton crushed, and provides actionable data for preventative maintenance scheduling.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard | Export Crushing & Siftingsoplossing | Voordeel (% verbetering) |
| : | : | : | : |
| Liner ChangeOut Tyd (Primêre Breker) | 1624 ure (bemanning van 3) | 812 ure (bemanning van 3) | ~50% vinniger |
| Brandstofverbruik per ton gebreekte| 0.8 1.2 liter/ton| 0.65 0.9 liter/ton| ~20% meer doeltreffend |
| Siftingsdoeltreffendheid (Middeck) | ~85% material separation| ~92% material separation| ~8% improvement |
| Gemiddelde tyd tussen mislukkings (Hidrouliese stelsel)| ~2 000 uur| ~3 200 uur| ~60% longer |

_(Based on field data from comparable installations processing granite/C&D waste.)_

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: Konfigureerbaar vanaf 150 aan 600 tonnes per hour for hard rock applications.
Kragvereistes: Primary plant options from 250 kVA aan 800 kVA electrical; Trackmounted units feature diesel engines from 300 kW aan 450 kW.
Materiaalspesifikasies: Highstrength steel chassis; Crusher jaws/mantles in standard Mn14%18% or optional chrome iron alloys; Screen decks in hightensile woven wire or polyurethane panels.
Fisiese afmetings (Voorbeeld Primêr + Siftingsaanleg): Approximate footprint of 32m L x 18m W x 12m H. Trackmounted units comply with standard transport width regulations.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 25°C tot +45°C. Dust suppression system rated at ≤50mg/Nm³ emission control.

6. TOEPASSINGSSCENARIO'S

Aggregate Quarry Expansion in Southeast Asia

Uitdaging: A quarry operator needed to increase production of three certified aggregate products but faced space constraints preventing a traditional fixed plant expansion.
Oplossing: Implementation of a multistage trackmounted export crushing and screening equipment setup featuring a primary jaw crusher with independent prescreen, sekondêre kegelbreker, and tripledeck finishing screen.
Resultate: Achieved required production increase of over 35% within the existing site footprint within one week of commissioning; reduced offspec product by approximately 15%.

Stedelike C&D Recycling Operation in Europe

Uitdaging: High contamination rates in feed material caused frequent blockages in secondary crushers and inconsistent final recycled aggregate quality.
Oplossing: Integration of a heavyduty scalping screen ahead of the primary crusher circuit within their new private label crushing system.
Resultate: Reduced unscheduled downtime due to blockages by an estimated 70%, producing a cleaner final product that commanded a higher market price per ton.

7. KOMMERSIËLE OORWEGINGS

Toerusting word oor drie primêre vlakke aangebied:
1. Standaarddiens: Vir konsekwente voermateriaal soos kalksteen; includes core features with standard wear parts.
2. Swaardiens: For mixed or abrasive feeds like granite/C&D; includes upgraded liners, heavierduty bearings/belts.
3. Modular SkidMounted: Preassembled modules for rapid deployment on concrete foundations.

Opsionele kenmerke sluit gevorderde stofonderdrukkingskanonne in,
metaal opsporing stelsels,
en afstand telemetrie pakkette.
Dienspakkette wissel van basiese ingebruiknemingsondersteuning
to comprehensive annual maintenance contracts
with guaranteed parts availability SLAs.
Financing options are structured through partner institutions,
offering operating lease or capital purchase plans
tailored to project cash flow requirements.

8.Gereelde vrae

V1: Is this equipment compatible with our existing conveyors or screens?
A1: Yes.The modular design allows integration into existing circuits.Critical interface points such as discharge heights,gordelwydtes,and control system protocols are finalized during the engineering phase prior to manufacturing.

V2:Wat is die verwagte operasionele impak op ons huidige arbeidsmag?
A2:The automation features reduce manual intervention,but training is provided.The centralized PLC control system typically requires fewer operators for monitoring,but shifts their role towards process optimization rather than manual adjustment.Field data indicates a training period of one week is standard for operators familiar with similar machinery

V3:Wat is tipiese aanlooptye,and what commercial terms are offered?
A3 Lead times vary by configuration,wat wissel van 12 weeks for standard designs 24 weeks+for fully custom plants.Commercial terms typically involve progress payments tied to key manufacturing milestones,FOB origin Incoterms are standard

Q4 How do you ensure spare parts availability under a private label agreement?
A4 We maintain consignment stock programs at regional logistics hubs based on forecasted demand.Partner portals provide realtime parts inventory visibility,and critical component kits are specified at pointoforder

Q5 What site preparation is required prior commissioning?
A5 A detailed site preparation document is supplied.General requirements include level compacted ground adequate crane access provision utilities water electricity fuel drainage The foundation design drawings are provided as part technical documentation