Headline: Engineered for HighVolume Production: Die 250300 TPH Stationary Stone Crushing Plant

1. PYNPUNT GEDREWE OPENING

Are escalating operational costs and unpredictable bottlenecks constraining your aggregate production targets? For commercialscale operations, a midtohigh capacity crushing plant must deliver consistent output without becoming a source of constant management overhead and financial drain.

Sleuteluitdagings wat u waarskynlik in die gesig staar, sluit in:
Ongeskeduleerde stilstand: Component failures in critical crushers or feeders halt your entire line, kos duisende per uur in verlore produksie en ledige arbeid.
Inkonsekwente finale produkkwaliteit: Poorly calibrated or mismatched crushing stages yield offspec aggregate, reducing market value and leading to material reprocessing.
Hoë onderhoudskompleksiteit: Disjointed equipment from multiple suppliers creates convoluted maintenance schedules, buitensporige onderdelevoorraad, and extended service intervals.
Ondoeltreffende materiaalvloei: Choke points, improper sizing between stages, and inadequate material handling limit your plant’s true capacity, capping your return on investment.
Stygende bedryfskoste: Energieondoeltreffende aandrywers, oormatige verbruik van slytasiedele, and high manual oversight requirements directly erode profit margins.

Is your current solution equipped to provide the reliability, produk konsekwentheid, and costperton efficiency required in today’s competitive market?

2. PRODUK OORSIG

The 250300tph Stone Crushing Plant is a complete, stationary crushing and screening solution engineered for continuous, hoëvolume produksie van aggregate vir konstruksie, padbou, en mynbou-toepassings. This turnkey system is designed for primary contractors and aggregate producers requiring consistent output of 250 aan 300 metrieke ton per uur.

Operasionele werkvloei:
1. Primêre vermindering: Large quarry rock (≤750 mm) is uniformly fed into a robust primary jaw crusher for initial size reduction.
2. Sekondêr & Tersiêre verplettering: The material is then conveyed to secondary (keël/impak) crushers for further refinement, with optional tertiary crushers for precise shaping and fine aggregate production.
3. Materiaal sifting: Veelvuldige vibrerende skerms skei gebreekte materiaal akkuraat in spesifieke grootte fraksies (bv., 05mm, 510mm, 1020mm).
4. Voorraad opgaar & Oordra: A network of belt conveyors transports sized aggregates to designated stockpiles for loadout or further processing.
5. Stelselbeheer: Centralized PLCbased control allows operators to monitor and adjust the entire process from a single station.

Toepassingsomvang & Beperkings:
Omvang: Ideaal vir graniet, basalt, kalksteen, rivier klip, en ander materiaal van medium tot hoë skuur. Suited for largescale infrastructure projects requiring consistent supply.
Beperkings: Nie ontwerp vir draagbare of mobiele toepassings nie. Site requires stable foundation preparation and adequate space for plant layout and stockpiles. Maximum feed size is determined by primary crusher selection.

3. KERNKENMERKE

Our plant design incorporates features focused on operational superiority and lifetime cost reduction.

Modulêre strukturele ontwerp | Tegniese basis: Voorafvervaardigde, bolttogether heavyduty steel modules | Bedryfsvoordeel: Verminder werfinstallasietyd met tot 40%, ensures precise alignment of crushers and feeders for optimal material flow | ROI impak: Lower installation labor costs and faster commissioning generate revenue sooner
Intelligent Crushing Stage Synchronization | Tegniese basis: PLCcontrolled feed rates with level sensors in crushing chambers | Bedryfsvoordeel: Prevents crusher choke or runempty conditions, maximizes throughput while protecting equipment | ROI impak: Reduces wear part stress by an average of 15% and improves overall plant availability
Gesentraliseerde smering & Hidrouliese stelsel | Tegniese basis: Automated lubrication points routed to a central station with monitoring | Bedryfsvoordeel: Verseker dat kritieke laers behoorlike smering op skedule ontvang; vereenvoudig roetine-onderhoudstake | ROI impak: Verleng die dienslewe van die laer met ongeveer 30%, reduces manual maintenance hours
HighEfficiency Vibrating Screens with Rubber Media | Tegniese basis: Multideck screens fitted with antiblinding rubber balls or mats | Bedryfsvoordeel: Maintains screening efficiency in damp or sticky material conditions; reduces screen cloth clogging | ROI impak: Improves product classification consistency and reduces downtime for screen cleaning
HeavyDuty Belt Conveyor System | Tegniese basis: Impak beddens by laaipunte; engineered belt scrapers; rated for >300tph kapasiteit | Bedryfsvoordeel: Minimizes belt wear from heavy loads; contains spillage; ensures reliable material transfer | ROI impak: Lowers conveyor maintenance costs by reducing belt replacement frequency

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (250300tph Plant) | Ons 250300tph oplossing vir klipbreekplante | Voordeel (% Verbetering) |
| : | : | : | : |
| Plantbeskikbaarheid | ~85% (insluitend geskeduleerde instandhouding) | ≥92% (as documented in field performance reports) | +8% More Uptime |
| Energieverbruik per ton| Basislyn (100%) as per standard motor configurations| Optimized drive packages & power factor correction installed as standard| 12% aan 18% Vermindering |
| Dra Deel Koste per ton| Varies significantly with material abrasiveness| Engineered liner profiles & alloy specifications matched to duty cycle| Tot 22% Vermindering |
| Installasie & Ingebruikneming Tyd| 812 weeks from component delivery| 57 weke as gevolg van modulêre ontwerp & preassembly checks| 35% Vinniger ontplooiing |
| Voetspoor doeltreffendheid| Layout dependent on component sourcing| Compact configuration designed as single system from outset| 15% Reduced Area Required |

5. TEGNIESE SPESIFIKASIES

Ontwerp kapasiteitsreeks: 250 – 300 Metrieke ton per uur (wissel na gelang van materiaaldigtheid & hardheid).
Primêre Crusher Opsies: Kakebeen Vloeker (PE900×1200) or Gyratory Crusher model dependent on feed size requirements.
Sekondêre/tersiêre breker-opsies: Multisilinder hidrouliese kegelbrekers (HPC315) or Impact Crushers configured in closed circuit with screens.
Siftingstasies: Typically includes one primary screen postprimary crushing plus two secondary sizing screens.
Totale geïnstalleerde krag: Ongeveer 550 – 650 kW (afhanklik van finale konfigurasie).
Sleutel materiaal spesifikasies: Hoofraam vervaardig van Q345B-staal; Highwear components use Mn18Cr2 or equivalent highchromium alloys.
Overall Layout Dimensions (LxW): Approximately ~120m x ~85m (varies with stockpile conveyor design).
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C; stofonderdrukkingstelsel ingesluit as standaard.

6. TOEPASSINGSSCENARIO'S

Snelwegkonstruksieprojek Gesamentlike aanbod

Uitdaging: 'n Kontrakteur het 'n gewaarborgde voorraad van meer as nodig gehad 5000 tons/day of multiple aggregate specifications within a tight project timeline but faced unreliable output from aging equipment.
Oplossing: Implementation of our turnkey stationary stone crushing plant configured specifically for granite processing at a dedicated quarry site adjacent to the project corridor.
Resultate:
Achieved consistent output of overrated capacity at ~320tph during peak demand periods.
Met all gradation specifications without recrushing cycles through precise screening setup.
Supplied the full project requirement within schedule.

Commercial Aggregate Producer Capacity Expansion

Uitdaging: An established producer sought to expand market share but was limited by an inefficient twostage plant producing inconsistent product shapes at high operational cost per ton.
Oplossing: Integration of our threestage stone crushing plant featuring secondary/tertiary cone crushers into their existing operation as an upgraded production line.
Resultate:
Increased overall site production by over ~280tph net new capacity while improving final product cubicity by over ~40%.
Reduced overall energy consumption per ton across the expanded site due to more efficient modern drives.

Limestone Processing Base Material Production

Challenge A cement plant raw material section required higher prehomogenization pile feed rates but was constrained by frequent blockages in their old crushing circuit handling claycontaminated limestone.
Solution Installation of our heavyduty stone crushing plant featuring an impact crusher configuration optimized for medium abrasiveness but highclaycontent limestone including enhanced anticlogging measures on feeders/screens etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera .
Resultate:
Eliminated unplanned stoppages due to blockages achieving >95% availability versus previous <80%.
Provided stable kiln feed meeting required sizing specification consistently improving kiln thermal efficiency .

Gereelde vrae

1.V Watter vlak van terreinvoorbereiding word vereis voor installasie?
A A stable compacted platform capable of supporting significant dynamic loads is essential Detailed foundation drawings are provided well in advance Concrete foundations are typically required under all major equipment modules .

2.V Hoe hanteer hierdie plant variasies in voermateriaalhardheid?
A The core crushers are selected based on your specific target materials The hydraulic adjustment systems on cone crushers allow operators to compensate for hardness variations maintaining product size without stopping .

3.Q What are the typical lead times from order placement?
A For standard configurations lead time ranges between months depending on current manufacturing schedule Complex customizations may extend this timeframe .

4.Q What training is provided for our operational staff?
A Comprehensive training covering operation routine maintenance safety procedures troubleshooting basic diagnostics is conducted during commissioning both classroom instruction handson sessions included .

5.Q Are financing options available?
A Yes we work with several international export credit agencies financial institutions can offer various financing structures including leasing installment plans subject credit approval terms conditions apply .

6.Q Can this system be integrated with our existing equipment like loaders conveyors?
A Integration feasibility studies conducted upon request Control systems can typically be adapted interface existing upstream downstream processes ensuring cohesive operation .

7.Q What does the standard warranty cover what service packages offered?
A Standard warranty covers manufacturing defects major components months operating hours whichever comes first Extended warranties comprehensive service packages annual inspections preventive maintenance plans available purchase .