H1: HighYield, LowWaste Custom Gold Mining Equipment for Commercial Operations

PYNPUNT GEDREWE OPENING

Are you managing gold recovery operations where inconsistent feed material and outdated equipment are eroding your profit margins? Plant managers and engineering contractors face persistent challenges that directly impact the bottom line. These include:
Low Recovery Rates: Inefficient separation technology fails to capture fine or complex gold, leaving measurable value in your tailings.
Oormatige stilstand: Standaard, offtheshelf equipment breaks down under atypical ore conditions, leading to unscheduled maintenance and production halts that cost thousands per hour.
Hoë bedryfskoste: Inflexible machinery consumes excessive water and power, while requiring constant operator adjustment to handle variable ore grades.
Omgewing & Veiligheidsnakoming: Managing cyanidebased processes or mercury amalgamation presents significant regulatory burdens and site liability.

Die sentrale vraag is: how can you increase yield, reduce operational expenditure, and futureproof your recovery circuit without a complete greenfield overhaul? The answer lies in purposeengineered machinery designed for your specific deposit.

PRODUK OORSIG: CUSTOM GOLD MINING EQUIPMENT

Custom gold mining equipment refers to concentrators, gravity separation systems, leaching vessels, and processing modules engineered from the ground up to match the specific mineralogy, deeltjiegrootte verspreiding, and throughput requirements of your unique ore body. Unlike modified stock units, this equipment is designed with your mine plan as the primary input.

Operasionele werkvloei:
1. Ore Characterization & Design Phase: Our engineers analyze your ore samples and site data to define precise equipment parameters.
2. PurposeBuilt Fabrication: Systems are constructed with specified materials (bv., abrasionresistant steels, specialized polymers) for your application.
3. Integrated Commissioning: The equipment is installed and tuned onsite to operate optimally within your existing circuit.
4. Performance Validation: Recovery rates and efficiency metrics are measured against predefined benchmarks.

Toepassingsomvang: Ideal for nonstandard deposits (bv., high clay content, sulfideassociated gold, alluvial with heavy black sands), operations scaling up from pilot plants, or sites requiring a compact, highly efficient footprint. This approach is less suited for very smallscale artisanal mining or operations with extremely short remaining mine life where capital payback cannot be justified.

KERNKENMERKE

Our design process translates geological data into tangible operational advantages through these engineered features:

Modular Concentrator Design | Tegniese basis: Scalable, skidmounted gravity circuit architecture | Bedryfsvoordeel: Enables phased expansion or reconfiguration as your mine plan evolves without redesign | ROI impak: Reduces future capital expenditure by up to 30% compared to fixedplant redesigns
Laminar Flow Sluice System | Tegniese basis: Berekeningsvloeistofdinamika (CFD)optimized riffle geometry and channel slope | Bedryfsvoordeel: Creates stable trapping zones for fine gold (<100 gaas) often lost in turbulent flows | ROI impak: Velddata toon a 522% increase in fine gold recovery versus standard sluice designs
VariableSpeed Jig Pulsation | Tegniese basis: Electronically controlled airpiston drive system | Bedryfsvoordeel: Operators can dial in stroke rate and amplitude in realtime to match changing feed density | ROI impak: Maintains optimal graderecovery curve, improving overall concentrate grade by an average of 15%
CorrosionResistant Leach Tank Linings | Tegniese basis: Customformulated polymer or ceramic liners selected for your specific reagent chemistry | Bedryfsvoordeel: Eliminates contamination and extends asset life in aggressive CIP/CIL environments | ROI impak: Reduces liner replacement downtime by 40% and lowers maintenance material costs
Intelligent Feed Monitoring System | Tegniese basis: Integrated load cells and density gauges with PLC feedback loops | Bedryfsvoordeel: Automatically adjusts feed rate to prevent overloads and ensure consistent bed depth in gravity separators | ROI impak: Prevents shutdowns due to blockages and improves steadystate efficiency

MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard (Van die rak af) | Custom Gold Mining Equipment Solution | Voordeel (% Verbetering) |
| : | : | : | : |
| Overall Recovery Efficiency (Gratis goud) | 7085%, highly oredependent | 8895%, optimized for target ore | +8% aan +15% |
| Gemiddelde tyd tussen mislukkings (MTBF) in Abrasive Ores| ~1 200 uur | ~2 000 uur (with specified materials) | +67% |
| Waterverbruik per ton verwerk| Sitespecific; often recirculation limited| Engineered for maximum closedloop recirculation| Vermindering van 2035% makeup water |
| Installasie op die terrein & Calibration Time| 1015 days for complex systems| 58 days due to preassembled modules| 40% installation labor cost |

TEGNIESE SPESIFIKASIES

Specifications are determined by project requirements. The following example is based on a midscale gravity concentration module:

Kapasiteit/deurset: Konfigureerbaar vanaf 10 aan 150 cubic yards per hour of alluvial or hard rock feed.
Kragvereistes: Plantwide system typically ranges from 30 kW (small modular unit) aan 400 kW (full processing plant). Designed for grid or industrial generator sets.
Materiaalspesifikasies: Primary contact points fabricated from AR400 steel; optional stainlesssteel or urethane lining for corrosive environments; industrialgrade polyurethane screen decks.
Fisiese afmetings: Skidmounted modules range from 3m x 8m to 4m x 12m. Full plant layouts are designed for your permitted site footprint.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 25°C tot +50°C; stofdigte elektriese komponente; optional climatecontrolled operator cabins.

TOEPASSINGSSCENARIO'S

Alluvial Mining Operation in West Africa | Uitdaging: Low recovery of ultrafine flour gold (<200 gaas) using traditional sluices; high water consumption in arid region. | Oplossing: Implementation of a customdesigned laminar flow sluice system with integrated lowwater pressure classifiers. The system was engineered for the specific clay content and particle size distribution of the site. Resultate: Fine gold recovery improved by 18%. Water recycling efficiency increased by over 50%, reducing freshwater procurement costs by approximately $15,000 monthly.

Hard Rock Quartz Vein Processing in North America | Uitdaging: Existing jig plant performed poorly on irregularly sized crushed ore (1/2" +100 gaas), leading to high gold losses to tailings. Frequent jig bed compaction required manual intervention. Oplossing: A custom duplex mineral jig with a proprietary airpulsation system and automated ragging layer management was designed. Resultate:The jig achieved consistent operation with no unplanned downtime over a sixmonth period. Concentrate grade improved by over 20%, reducing downstream smelting costs per ounce.

KOMMERSIËLE OORWEGINGS

Investment in custom gold mining equipment is structured around delivering a clear return through increased recovery and lower operating costs.

Prysvlakke: Projects are scoped into three categories:
ComponentLevel Customization: Modification of key subsystems (bv., sluice boxes, jig beds). Investment range:
Modulêre stelselontwerp: Purposebuilt skidmounted concentrators or leaching systems.
Full Circuit Engineering: Turnkey design of a complete processing plant from crushing through refining.
Opsionele kenmerke & Opgraderings: Advanced instrumentation packages (automated sampler systems), afstandmonitering telematika,
spare parts kits tailored to your maintenance schedule,
wearpart coatings (keramiek,
chromium carbide).
Dienspakkette: Include extended warranty plans,
annual performance optimization audits,
onsite operator training programs,
guaranteed spare parts availability schedules.
Finansieringsopsies: We work with thirdparty financial institutions to offer equipment leasing structures,
project financing linked to reserve estimates,
or phased payment plans aligned with commissioning milestones.

Gereelde vrae

1. How do you ensure the custom equipment will work on my specific ore?
We begin every project with a detailed metallurgical test work program at our partner labs. Equipment design is based on the empirical data from your samples.

2. What is the typical lead time from design approval to delivery?
Lead times vary by complexity but generally range from
18 weeks for modular systems
36 weeks for full turnkey plants

3 Can custom equipment integrate with my existing legacy machinery?
Yes integration design is a core part of our scope We engineer interface points conveyors control system PLC links pumps etc )to ensure compatibility

4 How does the ROI compareto buying standard equipment?
While the initial capital outlay may be higher field data consistently shows payback periods of
12
24 months based on increased recovery rates reduced downtimeand lower consumable costs

5 What happens if my ore body characteristics change over time?
The modularityand adjustable parameters designed intoyour system allowfor significant operational flexibilityto handle predicted variance For major changes retrofit kits can often be developed

6 Word prestasiewaarborge aangebied?
Yes we provide process performance guarantees based onthe test work results conducted duringthe design phase Theseguarantees cover recovery efficiency throughputand specific consumable usage

7 What ongoing technical supportis available after installation?
Support includesa dedicated technical manager remote diagnostics access anda global networkof service technicians Response timesand support levelsare detailedinyour service agreement