1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou projekmarges? Vir aanlegbestuurders en kontrakteurs, the crushing and screening circuit is often the bottleneck where inefficiencies translate directly into lost revenue. Algemene uitdagings sluit in:
Ongeskeduleerde stilstand: Komponentfoute in kritieke brekers of skerms stop die hele produksielyne, costing thousands per hour in idle labor and delayed project timelines.
Hoë instandhoudingskoste: Frequent wear part replacement and reactive repairs create unpredictable OPEX, straining maintenance budgets.
Inkonsekwente produkgradering: Outofspec aggregate leads to product rejection, herverwerkingskoste, and damage to your reputation for quality.
Stygende energieverbruik: Inefficient drives and outdated material flow designs result in excessive power draw per ton of processed material.
Rigiede plantkonfigurasie: Fixed systems cannot adapt to changing feed material or product requirements, operasionele buigsaamheid beperk.

Is your current equipment contributing to these problems? Wat sou 'n 1520% improvement in overall plant availability mean for your annual throughput?

2. PRODUK OORSIG

Our core offering is a comprehensive range of stationary, modulêr, and trackmounted vergruis- en siftingstoerusting, engineered as integrated systems for highvolume aggregate production and mineral processing. The operational workflow is designed for continuous, efficient material reduction:

1. Primêre verplettering: Feed material is reduced by jaw or gyratory crushers to a manageable size for downstream processing.
2. Primêre sifting & Oordra: Scalping screens remove fines and bypass material, while heavyduty conveyors transfer crushed product.
3. Sekondêre/tersiêre verplettering: Cone or impact crushers further refine the material to the target particle size.
4. Finale vertoning & Sorteer: Multideck vibrating screens accurately separate the crushed material into specified product fractions (bv., aggregate, skyfies, sand).
5. Voorraad opgaar & Hersirkulasie: Onspec-produk word na voorraadstapels oorgedra; oversize material is automatically recirculated back into the circuit.

Toepassingsomvang: Ideaal vir grootskaalse steengroef, mynbou voorkonsentrasie, konstruksie & sloping herwinning, and aggregate production plants processing hard rock (graniet, basalt) and abrasive materials.

Beperkings: Nie ontwerp vir ultrafyn maal nie (onder 5 mm) requiring specialized mills or for processing highly viscous or claybound materials without preprocessing.

3. KERNKENMERKE

Gepatenteerde kamermeetkunde | Tegniese basis: Optimized nip angle and crushing cavity profile | Bedryfsvoordeel: Verhoog eerste deurgang vermindering verhouding, reducing load on secondary crushers and minimizing recirculating load | ROI impak: Velddata wys tot 8% higher throughput with same power input.

Modulêre raamontwerp | Tegniese basis: Boltsaam, highstrength steel sections with precisionmachined interfaces | Bedryfsvoordeel: Enables faster site assembly, future reconfiguration, and reduced transport costs versus welded unitary frames | ROI impak: Reduces plant commissioning time by an estimated 30%, inkomste generering te versnel.

Gesentraliseerde smering & Toestandsmonitering | Tegniese basis: Automated lubrication system with integrated pressure/sensor ports at all major bearing points | Bedryfsvoordeel: Verseker optimale dra gesondheid, verleng diensintervalle met tot 25%, and provides early failure warning | ROI impak: Lowers planned maintenance labor hours by ~15% and prevents catastrophic bearing failures.

Hybrid Drive System Options | Tegniese basis: Direct dieselelectric or mainspowered drives with hydraulic adjustment systems | Bedryfsvoordeel: Offers fuel efficiency in remote locations or grid stability for fixed plants; provides rapid crusher setting adjustments under load | ROI impak: Bedryfstoetsing demonstreer tot 12% lower fuel consumption in hybrid mode versus traditional direct diesel drives.

HighStrength Screen Media Systems | Tegniese basis: Interchangeable polyurethane, rubber, or woven wire panels with tensioning systems | Bedryfsvoordeel: Increases screen media service life by resisting blinding and abrasion; allows quick panel changeout (<2 ure) | ROI impak: Reduces screen media inventory costs and associated downtime by improving changeout efficiency.

Intelligente Prosesbeheer (IPC) Integrasie | Tegniese basis: PLCbased system with feed rate/weight detection and crusher load management algorithms | Bedryfsvoordeel: Automatically optimizes feed for maximum throughput without choking; protects equipment from tramp metal damage via instant stop commands | ROI impak: Maximizes yield of inspec product while safeguarding against costly unplanned stoppages.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard Norm | Ons Verplettering & Siftingsoplossing Gedokumenteerde voordeel |
| : | : | : |
| Crusher Wear Part Life (Mn18/22) | ~450550k MT throughput (hard abrasive granite) |
| ~600700k MT throughput |
| +2025% langer lewe |
| Screen Panel ChangeOut Time (Primary Scalper) |
| ~46 hours |
| 92% |
| +47% absolute improvement |
| Energieverbruik per ton verwerk |
| Basislyn = 100% |
| Average reduction to ~9092% of baseline |
| 810% verbetering |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: Konfigureerbaar vanaf 200 TPH modular plants to 1,500+ TPH stilstaande installasies.
Primêre Crusher Opsies: Kaakbrekers (900x1200mm to 1500x2000mm feed opening); Giratory Brekers (42” – 60”).
Kragvereistes: Plantwide demand from 300 kVA (modulêr) aan 1500+ kVA (large stationary plant). Hybrid genset options from 500 kVA.
Materiaalspesifikasies: Main frame fabrications from S355JR steel; critical wear parts in Mn18Cr2/Mn22Cr2 alloys; shafting from forged 42CrMo4 steel.
Fisiese afmetings (Example Modular Jaw Plant): Ongeveer. L20m x W4m x H5.5m (transport configuration).
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 25°C tot +45°C; dustproofed electrical components to IP65 standard; optional Arctic packages available.

6. TOEPASSINGSSCENARIO'S

Granietsteengroef Uitbreidingsprojek

Challenge A quarry operator needed to increase annual output by 35% but was constrained by an aging singleline plant with frequent breakdowns causing over 300 hours of unscheduled downtime annually.
Solution Implementation of a turnkey threestage crushing and screening plant featuring a primary jaw crusher, two secondary cone crushers in parallel configuration, and a large tripledeck finishing screen.
Results Plant availability increased to 93%. Throughput targets were met within six months of commissioning. Annual unscheduled downtime was reduced by over 70%, translating directly into an additional €220k in annual gross profit at their selling price.

C&D Herwinningskontrakteur

Challenge A growing recycling business faced high contamination rates in final aggregate products due to inefficient screening of lightweight debris (hout, plastiek), leading to product rejection.
Solution Integration of a highfrequency screening unit with wind sifter technology into their existing trackmounted impact crushing circuit.
Results Final product purity improved from ~92% to over 98%, eliminating rejection fees from readymix concrete customers. The recovered lightweight fraction was compacted for alternative fuel use, creating a new revenue stream.

7. KOMMERSIËLE OORWEGINGS

Our pricing structure is based on a modular system allowing you to scale investment according to current needs:

Tier I – Core Equipment Package: Includes primary crusher module(s), primary screen module(s), base conveyors/feeders/electrics at OEM factory wholesale price.
Tier II – Complete Process Line: Tier I plus secondary/tertiary crushing modules(s), final sizing screens(s), full conveyor circuit integration control system integration package (+1525% over Tier I).
Tier III – Turnkey Project Scope Full engineering support civil design foundation drawings onsite supervision commissioning services (+4060% over Tier I).

Optional Features Advanced dust suppression fog cannons automated sampler systems remote telemetry packages extended wear part kits

Service Packages Available include scheduled inspection plans parts supply agreements fullscope maintenance contracts

Financing Options We work with international export credit agencies project finance partners equipment leasing companies provide flexible terms support capital expenditure planning

8.Gereelde vrae

Q What level of ground preparation required installation?
A Our modular skidmounted designs require simple concrete footings minimal civil works significantly reducing site preparation time cost compared pouredinplace foundations

Q How does your equipment handle variations feed material hardness?
A Our crushing chambers drive systems are designed handle reasonable fluctuations Adjustable hydraulic settings allow operators quickly compensate changes CSS maintain consistent product gradation

V Watter tipiese afleweringstyd?
A For standard configured modules lead time typically ranges between weeks depending complexity Custom engineered solutions may require longer detailed engineering phase We provide transparent milestonebased schedule upon order confirmation

Q Are your machines compatible existing thirdparty conveyors auxiliary equipment?
A Yes Our control systems designed standard communication protocols Interface points are clearly defined facilitate integration into brownfield sites Existing equipment can often be incorporated upgraded plan

V Watter waarborgdekking verskaf?
A We offer months comprehensive warranty covering defects materials workmanship Specific wear parts consumables like liners screen media are covered under separate prorated terms Warranty details are explicitly stated commercial agreement

Q Do you provide operator training?
A Yes Comprehensive training conducted during commissioning covers safe operation routine maintenance basic troubleshooting Training manuals digital resources are provided standard Documentation available multiple languages upon request