1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou projekmarges? Vir aanlegbestuurders en kontrakteurs, die vergruis- en siftingskring is dikwels die bron van kritieke knelpunte. Algemene uitdagings sluit in:
Ongeskeduleerde stilstand: Frequent mechanical failures and lengthy component changes can halt your entire production line, costing thousands per hour in lost output.
Inkonsekwente produkgradering: Offspec material leads to rejected loads, herverwerkingskoste, and dissatisfied clients, directly impacting profitability.
Hoë Onderhoudsarbeid & Onderdele Koste: Complex, inaccessible equipment designs require excessive manhours for routine servicing and drive up inventory costs for wear parts.
Energie ondoeltreffendheid: Older or poorly designed equipment consumes excessive power per ton of material processed, a fixed cost that severely impacts operating budgets.
Rigiede plantkonfigurasie: Inflexible equipment that cannot adapt to changing feed material or final product requirements limits your ability to capitalize on new contracts.

Is your current setup equipped to handle variable feed stock efficiently? How much revenue are you losing to maintenance cycles and energy waste? The solution lies in specifying precisionengineered crushing and screening equipment designed for reliability and total cost of ownership.

2. PRODUK OORSIG

Our modular crushing and screening equipment encompasses a coordinated system of primary jaw crushers, secondary/tertiary cone or impact crushers, and multideck vibrating screens. This system is engineered for the continuous reduction and classification of aggregate, erts, and recycled materials.

The operational workflow is optimized for linear efficiency:
1. Primêre vermindering: ROM (RunofMine) or quarryrun material is fed into a robust jaw crusher for initial size reduction.
2. Sekondêre/tersiêre verplettering: Material is conveyed to cone or impact crushers for further refinement to the desired intermediate size.
3. Grootte & Klassifikasie: Crushed material is directed to vibrating screens where it is accurately separated into specified product fractions.
4. Hersirkulasie & Voorraad opgaar: Oversize material is recirculated back into the circuit for recrushing, while onspec product is conveyed to designated stockpiles.

Application scope includes stationary plants and trackmounted mobile units for quarrying, mynbou, construction demolition recycling, en industriële minerale. Key limitations are defined by feed size hardness (skuur indeks) and required final product specifications, which determine the optimal crusher chamber configuration and screen media selection.

3. KERNKENMERKE

Gepatenteerde kamermeetkunde | Tegniese basis: Computeroptimized kinematics & holte profiel | Bedryfsvoordeel: Delivers consistent output gradation with reduced slabby or elongated product | ROI impak: Minimizes recrush cycles, improving throughput by up to 15% based on application.

Gesentraliseerde smering & Hidrouliese stelsels | Tegniese basis: Singlepoint lubrication rails and PLCcontrolled hydraulic adjustment | Bedryfsvoordeel: Aktiveer veilige, rapid setting changes and routine maintenance from ground level in under 10 minute | ROI impak: Reduces service downtime by approximately 30% and lowers labor cost per maintenance event.

HeavyDuty Vibrating Screen with BoxSection Beams | Tegniese basis: Eindige Element Analise (FEA)designed chassis with highstress reinforcement | Bedryfsvoordeel: Eliminates structural fatigue cracking under highcycle loading with heavy abrasive feeds | ROI impak: Extends structural life beyond industry average, deferring major capital replacement costs.

Vlak 4 Finale / EU Stage V Compliant Power Units | Tegniese basis: Advanced diesel engines coupled with efficient hydraulic drives | Bedryfsvoordeel: Provides full operational power while significantly reducing fuel consumption per ton of material processed | ROI impak: Velddata toon a 1218% reduction in fuel costs compared to previous generation power plants.

Modulêre vervoerband & Walkway System | Tegniese basis: Standardized bolttogether design with safetyintegrated guarding | Bedryfsvoordeel: Expedites plant installation, reconfiguration, or relocation while ensuring compliance with site safety standards | ROI impak: Reduces plant commissioning time by up to 25%, accelerating project revenue generation.

Smart PLC Control System with Telemetry | Tegniese basis: Industrialgrade programmable logic controller with remote monitoring capability | Bedryfsvoordeel: Provides realtime data on production rates, krag trek, and operational faults for proactive management | ROI impak: Aktiveer voorspellende onderhoudskedulering, preventing catastrophic failures and optimizing component life.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard Norm | Ons Verplettering & Screening Solution Documented Advantage |
| : | : | : |
| Crusher Wear Part Life (Skuur graniet) Manganese Jaw Plate Life Expectancy ~6080k MT Our Solution Achieves >110k MT +37% Verbetering |
| Siftingsdoeltreffendheid (5mm separation) Typical Efficiency ~8590% Our Solution Maintains >94% +5% Verbetering (Reduces Recirculating Load) |
| Average Time for Liner Change (Kegelbreker) Geskatte 68 hours Our Process Completes in <4 ure 50% Downtime Duration |
| Plant Mobility / Setup Time (TrackMounted Plant) Full Setup in ~12 Days Full Setup in <6 Ure 75% Deployment Time |
| Brandstofverbruik (per 100 tons processed) Baseline Reference Our Documented Consumption 15% Verbetering |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: Konfigureerbaar vanaf 150 TPH tot verby 800 TPH stationary plants; Mobile units from 200 TPH aan 400 TPH.
Kragvereistes: Elektriese motor dryf vanaf 75 kW aan 400 kW per major crusher unit. Dieselhydraulic mobile plants feature engines from 350 kW aan 500 kW.
Materiaalspesifikasies: Fabricated from highyield strength steel (min. S355J2). Crusher wear parts in premium manganese steel (18%22%). Screen decks available in woven wire, polyurethane, or rubber modular panels.
Fisiese afmetings (Mobile Jaw Crusher Example): Working length ~17m; Height ~4m; Width ~3m; Operating weight ~45 tonnes.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +45°C. Dust suppression systems standard. Can be configured for highaltitude operation.

6. TOEPASSINGSSCENARIO'S

Granite Quarry Expansion Challenge

A large granite quarry needed to increase production by 40% without expanding its physical footprint or significantly adding staff.
We implemented a threestage stationary crushing plant featuring a largecapacity jaw crusher,
a highspeed cone crusher for chip production,
and two tripledeck banana screens.
The new plant achieved a sustained throughput of 650 TPH,
with improved product shape meeting stringent asphalt chip specifications,
and reduced energy consumption per ton by approximately
11%.

Urban Construction & Demolition Recycling Challenge

A contractor processing C&D waste faced excessive downtime due to uncrushable contaminants
and needed a cleaner final aggregate product for resale.
We supplied a trackmounted impact crusher with an integrated prescreening module
and an overband magnet.
The prescreener removes fines before crushing,
reducing wear,
while the powerful impactor handles reinforced concrete efficiently.
Results included a
30%
reduction in wear part costs,
production of a highly marketable clean aggregate,
and the ability to relocate the unit between city sites within a single workday.

7. KOMMERSIËLE OORWEGINGS

Our crushing solutions are offered across several tiers:
Standard Configuration Tier: Highreliability core systems optimized for common materials like limestone and recycled concrete. Focus on maximum value.
HighAbrasion Tier: Upgraded specifications including thicker wear liners,
premium bearing packages,
and enhanced guarding for processing abrasive materials like granite or basalt.
Fully Automated Tier: Incorporates advanced PLC control with automatic setting regulation,
camerabased feed monitoring,
and full telematics integration for fleet management.

Optional features include dust suppression cannons,
secondary scrap metal magnets,
onboard weighing systems,
and extraheavyduty conveyors.

We support our equipment with tiered service packages from basic warranty extension
to comprehensive planned maintenance agreements including parts supply
and regular health inspections.Financing options include conventional capital purchase,
operational leasing structures tailored to seasonal work,
and rentaltoown programs designed to preserve capital liquidity.

8. Gereelde vrae

V1: Is your equipment compatible with our existing conveyors and feeders?
Yes.Modular design allows integration with thirdparty upstream feeding
and downstream stockpiling systems.We provide interface drawings
and can supply adapter sections as needed during commissioning.

V2:What is the typical lead time from order placement until commissioning?
For standard mobile units lead time averages between
1216 weeks.For customconfigured stationary plants detailed project scheduling will be provided upon specification finalization typically ranging from
2030 weke na gelang van kompleksiteit

V3:Watter opleiding verskaf jy vir ons operasionele span?
We include comprehensive onsite operator training covering daily startup/shutdown procedures routine maintenance safety protocols basic troubleshooting This training occurs during commissioning

V4:What are your payment terms?
Standard commercial terms involve an order deposit milestone payments tied factory acceptance shipping balance due prior shipment Custom financing arrangements through partners can structure payments differently

V5:What guarantees do you offer on wear part life?
Wear part life depends entirely on specific material characteristics abrasiveness We provide documented performance expectations based your feed analysis but guarantees are tied measurable material properties not fixed time periods

V6:What level of engineering support do you provide during plant layout planning?
Our technical team provides foundational layout drawings flow diagrams foundation load data electrical load lists For turnkey projects we offer full civil electrical integration design services as separate scope work

V7:What spare parts inventory do you recommend we hold onsite?
We develop recommended critical spares list based intended application common items include set hydraulic hoses screen tension mats selection belt scrapers essential sensors filters maintain operations between planned service intervals