1. PYNPUNT GEDREWE OPENING

Word jou coke-hanteringsbedryf geteister deur aanhoudende knelpunte en stygende koste? For plant managers overseeing commercial coke production, screening efficiency directly impacts profitability and uptime. Algemene uitdagings sluit in:

Verblinding & Oordrag: Goed, taai coke deeltjies blinde skerm dekke, while oversized material carries over into finished product silos. Dit lei tot 'n afsonderlike produk, kliënt verwerpings, en duur herverwerking.
Oormatige stilstand vir instandhouding: Standard screens require frequent shutdowns for deck cleaning, panel replacement, and bearing lubrication. Hierdie onbeplande stilstand stop jou hele verwerkingslyn.
Hoog operasioneel & Vervangingskoste: Inefficient screening forces downstream equipment to work harder, increasing wear on crushers and conveyors. Premature failure of screen components creates a cycle of high spare part expenditures.
Inkonsekwente produkgradering: Veranderlike voertempo's en samestelling lei tot inkonsekwente grootte, compromising the quality and market value of your metallurgical or foundry coke.

Are you searching for a screening solution that delivers consistent throughput with minimal intervention? Can your operation afford the hidden costs of inefficient particle separation?

2. PRODUK OORSIG

The Commercial Coke Vibration Screen is a heavyduty, highcapacity screening machine engineered for the rigorous dry separation of furnace coke, neut coke, and coke breeze in bulk handling facilities. It is designed to handle abrasive materials at high temperatures with maximum availability.

Operasionele werkvloei:
1. Beheerde voer: Sized coke from the crusher or cooler is conveyed onto the screen's feed box for even distribution across the width of the deck.
2. HighEfficiency Separation: A powerful dualvibrator motor assembly drives a linear or elliptical motion (model afhanklik), stratifying material and aggressively conveying it across robust screen panels with precise apertures.
3. Accurate Sizing Split: Onsize particles pass through the deck apertures as product (bv., +25mm furnace coke), while oversize material is discharged at the deck end for recirculation or further processing. Multiple decks can be configured for multifraction separation.

Toepassingsomvang: Primêre en sekondêre grootte van metallurgiese kooks, foundry coke, and anodegrade carbon materials in coke plants, staalfabrieke, and bulk port facilities.

Beperkings: Not designed for wet screening applications or for materials with extreme moisture content that promotes pastelike consistency. Maximum feed temperature is modelspecific but typically rated for materials up to 150°C.

3. KERNKENMERKE

Modulêre dekstelsel | Tegniese basis: Die balle, pretensioned polyurethane or rubber panel design | Bedryfsvoordeel: Panele kan individueel in onder vervang word 15 minute sonder gespesialiseerde gereedskap, drastically reducing maintenance windows. | ROI impak: Cuts planned maintenance labor hours by up to 60% versus bolteddown steel deck systems.

Advanced AntiBlinding System | Tegniese basis: Independently driven ball tray or urethane wiper assemblies located beneath each screen panel | Bedryfsvoordeel: Continuous percussive action dislodges lodged particles, maintaining open screen area and consistent throughput. | ROI impak: Sustains rated capacity, eliminating costly production drops of 1530% common with blinded conventional screens.

DustEncapsulated Vibrator Motors | Tegniese basis: IP66rated protection with labyrinth seals on bearing housings | Bedryfsvoordeel: Seals out fine coke dust (briesie), the primary cause of premature bearing failure in vibratory equipment. | Bedryfsvoordeel: Extends bearing service life by a factor of 3x4x compared to standard designs.

HuckBolt®-raamkonstruksie | Tegniese basis: Aircraftgrade hightensile fasteners instead of traditional welding on major frame joints | Bedryfsvoordeel: Eliminates stress fractures and frame fatigue failures caused by constant dynamic loading. | ROI impak: Provides a structural lifetime exceeding 60,000 ure, removing the risk of catastrophic frame failure and associated weekslong downtime.

Veranderlike frekwensie-aandrywing (VFD) Verenigbaarheid | Tegniese basis: Standardized motor windings and control interfaces for optional VFD integration | Bedryfsvoordeel: Allows operators to finetune vibration amplitude and frequency to match specific feed conditions (bv., wetter feedstock) in realtime from the control room.| ROI impak: Optimizes efficiency for varying conditions; velddata toon a 510% reduction in energy consumption under partial load conditions.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard | Commercial Coke Vibration Screen Solution | Voordeel (% Verbetering) |
| : | : | : | : |
| Dek Paneel Verander Tyd | 48 ure (volle dek) | <2 ure (volle dek) | Tot 75% vinniger |
| Siftingsdoeltreffendheid (vir teikenfraksie)| ~8590% onder optimale toestande| Konsekwent >95% maintained| +510% sustained yield |
| Dra gemiddelde tyd tussen mislukking (MTBF)| ~8 000 12,000 ure| Rated >40,000 ure| verby 300% verbetering |
| Operasionele Beskikbaarheid| 9092% (factoring downtime)| Ontwerp vir >96% beskikbaarheid| +46% meer produksietyd |
| Energieverbruik per ton gekeur| Basislyn (100%)| Geskatte op 8590% van basislyn| 1015% vermindering |

5. TEGNIESE SPESIFIKASIES

Modelreeks & Kapasiteit: CVR Series; Deurset vanaf 200 TPH tot verby 1,500 TPH afhangende van diafragmagrootte en materiaaldigtheid (coke bulk density ~0.5 – 0.7 t/m³).
Kragvereistes: Dubbele vibratormotors van 2 x 7.5 kW tot 2 x 45 kW; Standaard aanbod: 400/690VAC, 50/60 Hz.
Materiaalspesifikasies:
Dek rame & Syplate: Skuurbestande staal (AR400).
Skermpanele: Optional hightensile woven wire mesh or modular polyurethane/ rubber panels.
Hoofraam & Springs: Heavyduty structural steel with composite rubber spring isolators.
Fisiese afmetings: Singledeck units range from 1.8m wide x 4.8m long to 3.6m wide x 9.6m long.
Omgewingsbedryfsreeks: Omgewingstemperatuur van 20°C tot +45°C; Handles material temperatures up to +150°C continuously.

6. TOEPASSINGSSCENARIO'S

[Steel Mill Coke Hanteringsaanleg] | Uitdaging: A major integrated steel mill experienced chronic blinding on its final product screens after coke cooling, leading to a daily loss of ~200 tons of onspec furnace coke reporting to the breeze bunker as waste.| Oplossing:| Installation of two CVR2448 Commercial Coke Vibration Screens equipped with polyurethane decks and integrated antiblinding systems.| Resultate:| Screening efficiency stabilized at ≥96%. Recovered product value paid for the screens in under nine months through reduced waste generation.

[Commercial Coke Producer MultiGrade Facility] Uitdaging: The need to switch between producing different nut coke sizes (bv., between 30+20mm and 20+10mm) required fullday shutdowns for manual deck changes on old screens.| Oplossing:| Implementation of modulardeck CVR screens with a pretensioned panel system.| Resultate:| Product changeover time reduced from >8 hours to under two hours per screen line directly increasing plant flexibility allowing more spotmarket production runs

7 KOMMERSIËLE OORWEGINGS

Our Commercial Coke Vibration Screens are offered under three primary tiers:

1\. Base Equipment Package Includes fully assembled screen dust encapsulated vibrators standard AR400 wear liners composite spring isolators

2\. Optional Feature AddOns
Modular Polyurethane/Rubber Deck System
Integrated AntiBlinding Units
Variable Frequency Drive Package
Skid Mounting / Integral Feed Hopper
Customized Discharge Hoods

3\. Dienspakkette
Extended Warranty Plans covering parts/labor
Geskeduleerde inspeksieprogramme
24/7 Priority Parts Kitting Service

Financing Options Flexible capital equipment financing operating leases are available through our partners enabling you preserve working capital while upgrading critical infrastructure

Gereelde vrae

Q What existing foundation requirements does this equipment have?
A Our Commercial Coke Vibration Screens are designed as dropin replacements requiring similar if not identical civil foundations as most legacy units We provide full foundation load drawings during quotation

Q How does this screen handle variations in feed rate?
A The robust design maintains performance across typical surge loads For extreme variations we recommend pairing with an optional VFD package which allows dynamic adjustment maintaining optimal stratification/separation efficiency

V Is onderdele geredelik beskikbaar?
A Yes We maintain strategic inventories all critical wearing components including vibrator motors bearings panel modules Our service network guarantees dispatch within specified response times detailed our service level agreements

Q What typical installation commissioning timeline should we expect?
A From delivery site installation mechanical/electrical hookup dry commissioning typically requires days not weeks We provide comprehensive IOM manuals site supervision available ensure minimal disruption your operations

Q Can these screens be integrated into our existing PLC/SCADA system?
A Yes All units come standard equipped junction boxes remote monitoring points vibration sensors ready integration into plant control systems We provide necessary signal documentation protocols