1. PYNPUNT GEDREWE OPENING

Word jou coke-hanteringsoperasie geteister deur aanhoudende knelpunte, oormatige boetes generering, en onbeplande instandhouding? Ondoeltreffende sifting het 'n direkte impak op jou wins deur verlore produk, verhoogde energieverbruik vir stroomaf prosesse, en duur stilstand vir skermdekvervangings. Staan jy tans in die gesig:

Hoë Boetes Oordrag: Ineffective separation leading to valuable coke breeze contaminating finished product or overloading crushers, reducing overall yield and saleable tonnage.
Voortydige dekmislukking: Abrasive coke particles rapidly degrading standard screen panels, lei tot gereelde, disruptive shutdowns for maintenance and high consumable costs.
Verblinding & Plugging: Moisture or sticky fines clogging screen apertures, drastically reducing effective screening area and throughput capacity.
Oormatige vibrasie-oordrag: Poorly isolated equipment sending damaging vibrations to support structures, creating safety concerns and necessitating costly structural reinforcement.

Die reg Coke Vibrasie Skerm is not just a piece of equipment; it’s a critical process gatekeeper. How do you select a unit that maximizes uptime, protects product integrity, en lewer 'n meetbare opbrengs op belegging?

2. PRODUK OORSIG

Die HeavyDuty Coke-vibrasieskerm het 'n hoë kapasiteit, brute force screening machine engineered for the primary sizing and scalping of metallurgical coke. It separates crushed coke into precise fractions (bv., hoogoond coke, neut coke, briesie) terwyl boetes doeltreffend verwyder word.

Operasionele werkvloei:
1. Voer Inleiding: Crushed coke is uniformly fed onto the inclined screen deck via a feed box or chute.
2. Stratifikasie & Skeiding: Hoë intensiteit, linear or elliptical vibration stratifies material. Oversize particles travel rapidly across the deck surface while undersize material passes through the rugged panel apertures.
3. Fraksie ontslag: Separated material streams are discharged via distinct outlets into designated chutes or conveyors for further processing or stockpiling.

Toepassingsomvang:
Primary sizing/scalping of metallurgical coke postcrusher.
Removal of coke breeze (010mm) from blast furnace feed stock.
Sizing of nut coke and other specific fractions.

Beperkings:
Not designed for fine screening below 3mm; alternative technologies like probability screens are recommended.
Requires controlled feed rate and uniformity for optimal performance; surge loads can reduce efficiency.

3. KERNKENMERKE

Modulêre dekstelsel | Tegniese basis: Die balle, uitruilbare paneelontwerp met veelvuldige slytasiemateriaal | Bedryfsvoordeel: Enables rapid changeout of worn sections (<4 ure vs. full deck replacement). Reduces downtime by over 70% for maintenance events. | ROI impak: Cuts labor costs and inventory holding costs for spare decks.

HighStrength Side Plates with Internal Reinforcements | Tegniese basis: Eindige Element Analise (FEA)optimized steel plates with integrated ribbing | Bedryfsvoordeel: Withstands extreme dynamic loads from heavy coke lumps without fatigue cracking or deformation. | ROI impak: Eliminates unscheduled downtime from structural failure and extends machine service life by years.

DualMass Vibrator System | Tegniese basis: Two counterrotating shafts generating a linear force while minimizing power consumption | Bedryfsvoordeel: Lewer konsekwent, highGforce vibration for efficient stratification without transmitting destructive forces to the support structure. Your building frame is protected. | ROI impak: Reduces energy use by up to 30% compared to bruteforce singlemass designs and removes need for costly structural upgrades.

AbrasionResistant Panel Options | Tegniese basis: Panels available in AR400 steel, rubberclad steel, or polyurethane with varied aperture designs (square, slot) | Bedryfsvoordeel: Matches wear material to your specific coke abrasiveness and moisture profile to triple panel service life versus standard options. | ROI impak: Directly lowers consumable costs per ton screened by optimizing the costtowearlife ratio.

Gesentraliseerde smering & Toestandsmoniteringspunte | Tegniese basis: Lube lines routed to all major bearing points with accessible vibration sensor ports | Bedryfsvoordeel: Enables proactive lubrication and realtime bearing health monitoring during operation, preventing catastrophic bearing failure. | ROI impak: Transformeer onderhoud van reaktief na voorspellend, avoiding a single major bearing failure event that can cost over $50k in parts and lost production.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard | Ons Coke Vibrasie Skerm Oplossing | Voordeel (% Verbetering) |
| : | : | : | : |
| Panel Service Life (Primêre Dek) | 3 5 Maande | 9 14 Maande | +180% |
| Siftingsdoeltreffendheid (for target fraction) | ~85% 90% Steady State| Konsekwent >94% Steady State| +5 aan +9% Opbrengs |
| Energieverbruik per ton gekeur| Basislyn (100%)| Gemeet op 7075% van basislyn| 25 aan 30% |
| Annual Downtime for Screen Maintenance| 80 120 ure/jaar| 24 40 ure/jaar| 70% |
| Transmitted Force to Support Structure| Hoog (Requires heavy foundation) Drastically Reduced (Standard industrial floor suitable)| Tot 80% |

5. TEGNIESE SPESIFIKASIES

Modelreeks & Kapasiteit: Sizes from 1.2m x 3m to 2.4m x 6m; vermoëns vanaf 200 TPH tot verby 1500 TPH depending on aperture size and material gradation.
Ry & Krag: Dualmass vibrator driven by twin TEFC industriële motors. Power range from 15 kW aan 75 kW per motor based on machine size.
Dekkonstruksie: Multideck configuration (13 dekke). Side tensioned or boltdown panels in modular sections.
Materiaalspesifikasies: Mainframe constructed from M250 grade steel; side plates are minimum 20mm thick with internal reinforcements; wear liners at feed point are AR400 steel.
Fisiese afmetings & Gewig: Wissel aansienlik volgens model; example unit (1.8m x 4.8m): ~12m L x ~3m W x ~3m H; gewig ongeveer. 18,000 kg.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 20°C tot +50°C; stofdigte omhulsels beskikbaar; standard IP65 protection on electrical components.

6. TOEPASSINGSSCENARIO'S

[Integrated Steel Mill – Blast Furnace Feed Prep] Uitdaging: A major mill experienced excessive fines (<10mm) in their BF charge due to an aging screen with severe blinding issues (~22% fines carryover), increasing fuel rate and reducing furnace efficiency.Oplossing: Installation of a primary Coke Vibration Screen featuring nonblinding polyurethane slot panels on the bottom deck.Resultate: Fines carryover reduced to <8%. Achieved payback in under 11 months through reduced coke rate and increased furnace productivity.

[Coke Production Plant – Product Classification] Uitdaging: A producer needed sharper separation between nut coke (1025mm) and blast furnace coke (>25mm) but faced rapid wear on traditional wire mesh panels requiring monthly changes.Oplossing: Implementation of a twodeck heavyduty unit with topdeck AR400 panels for scalp removal and bottomdeck rubberclad perforated panels for precise final sizing.Resultate: Panel life extended to over nine months per set while achieving a clean product split with less than 5% contamination between fractions.

7.KOMMERSIËLE OORWEGINGS

Our procurement model is designed for clarity and longterm partnership:

Prysvlakke: Gebaseer op masjiengrootte/deurvoerkapasiteit:
Standard Duty Units (1000 TPH)
Let wel: Pricing includes base machine with standard panel specification.

Opsionele kenmerke / Byvoegings:
Stofkapselkappe
Advanced condition monitoring system
Specialized panel materials
Variable frequency drive packages

Dienspakkette:
1.Beplande Onderhoudsooreenkoms
2.Onderdele Kitsprogram
3.Onsite Training

Finansieringsopsies:
Buigsame kommersiële huurstrukture is beskikbaar deur ons vennote

8.Gereelde vrae

Q1.Are your Coke Vibration Screens compatible with existing chutework?
A1.Dimensional drawings are provided during the quotation phase allowing your engineering team can verify fit within your current layout

Q2.What is the expected impact on my plant's overall throughput?
A2.Field data shows that by eliminating blinding our units typically restore full design capacity often increasing overall plant throughput where screening was previously the bottleneck

Q3.How does lead time compare between standard versus custom configurations?
A3.Modular design allows us build most units within [XY weeks]. Fully custom modifications may extend this timeline which will be detailed upfront

Q4.What commercial terms do you offer?
A4.We provide firm fixedprice quotations valid [time period]. Payment terms are typically structured around milestones such as order confirmation shop readiness shipment

Q5.Do you provide installation supervision?
A5.Erection supervision commissioning support is available as an optional service package ensuring correct mechanical alignment electrical connection startup procedures