1. PYNPUNT GEDREWE OPENING

Stygende bedryfskoste en onvoorspelbare stilstand erodeer jou projekmarges? Vir aanlegbestuurders en ingenieurskontrakteurs, the crushing and screening circuit is often the bottleneck where inefficiencies compound. Algemene uitdagings sluit in:
Hoë instandhoudingskoste: Gereelde laersfoute, skerm lap veranderinge, and wear part replacement lead to substantial parts inventories and labor expenses.
Ongeskeduleerde stilstand: A single component failure in a critical crusher or screen can halt your entire processing line, duisende per uur in verlore produksie kos.
Inkonsekwente produkgradering: Outdated or poorly configured equipment yields offspec aggregate, produkverwerping tot gevolg het, herverwerkingskoste, en klanteverhoudings beskadig.
Stygende energieverbruik: Inefficient drives and outdated motor technology make your fixed and mobile plants significant energy liabilities.
Beperkte buigsaamheid: Inflexible equipment cannot adapt to changing feed material or final product requirements, forcing suboptimal operation or capital expenditure on additional units.

Is jou huidige opstelling toegerus om hierdie risiko's te minimaliseer? The solution lies in specifying modern, robuust Chinese crushing and screening equipment engineered for total cost of ownership.

2. PRODUK OORSIG

This product line encompasses a comprehensive range of stationary and trackmounted Chinese crushing and screening equipment, designed for the primary, sekondêr, tersiêre, and quaternary reduction of aggregates, ertse, and demolition materials. Die operasionele werkvloei is ontwerp vir deurlopende materiaalvloei:

1. Primêre verplettering: Groot voermateriaal word deur kakebeen- of draaibrekers verminder.
2. Primêre sifting & Oordra: A vibrating scalper separates fines and directs sized material to stockpile or secondary crushers via conveyor systems.
3. Sekondêre/tersiêre verplettering: Cone or impact crushers further reduce material to the required size fraction.
4. Finale vertoning & Sorteer: Multideck vibrating screens precisely separate crushed material into specified final products (bv., 05mm, 510mm, 1020mm).
5. Voorraad opgaar & Uitlaai: Finished products are conveyed to designated stockpiles or directly to loadout.

Toepassingsomvang: Ideaal vir steengroef, mynbou (nonprocess critical), konstruksie & sloping herwinning, and road/base material production.
Sleutelbeperkings: Nie ontwerp vir ultrafyn maal nie (onder 3 mm) requiring specialized mills or for processing highly abrasive materials without specific liner configurations.

3. KERNKENMERKE

Modulêre raamontwerp | Tegniese basis: Boltsaam, highstrength steel construction with precisionmachined interfaces | Bedryfsvoordeel: Enables faster site installation, hervestiging, and future plant reconfiguration with minimal heavy lifting | ROI impak: Verminder installasietyd met tot 30%, lowering project mobilization costs.

Hydroset Crusher aanpassing | Tegniese basis: Hydraulic system for setting crusher discharge opening and clearing cavity blockages | Bedryfsvoordeel: Laat operateurs toe om produkgrootte aan te pas of 'n stalletjie binne minute vanaf 'n sentrale plek skoon te maak, without manual disassembly | ROI impak: Verminder stilstand vir roetine-aanpassings met meer as 80% in vergelyking met handafsteekstelsels.

MultiFrequency Screen Drive | Tegniese basis: Independent dualmotor vibrator system allowing adjustable vibration amplitude and frequency | Bedryfsvoordeel: Permits finetuning of screen action for different materials (sticky vs. droog) to optimize throughput and screening efficiency | ROI impak: Verbeter siftingsakkuraatheid met 'n gemiddeld van 15%, reducing recirculation load and energy waste.

Gesentraliseerde smering & PLC beheer | Tegniese basis: Automated lubrication system paired with a programmable logic controller for system monitoring | Bedryfsvoordeel: Ensures critical bearings receive precise grease amounts on schedule; provides operators with realtime fault diagnostics and performance data | ROI impak: Verleng die dienslewe van die laer met 2540% en verminder handmatige onderhoudsure.

Dra deel optimering | Tegniese basis: CAD/FEAdesigned jaw plates, konkaaf, and blow bars with multiple alloy options (Mn18Cr2) | Bedryfsvoordeel: Provides optimal wear lifetocost ratio for specific material abrasiveness; symmetrical designs allow rotation for extended service | ROI impak: Lowers costperton for wear parts through extended service intervals and full utilization.

Hibriede kragopsie | Tegniese basis: Dieselelectric drive system with onboard generator or external grid connection capability | Bedryfsvoordeel: Offers fuel savings when grid power is available while retaining full mobility for trackmounted units; enables quieter urban operation | ROI impak: Can reduce fuel consumption by up to 60% in gridconnected mode, directly lowering operating expense.

4. MEDEDINGENDE VOORDELE

| Prestasie-metriek | Bedryfstandaard Norm | This Chinese Crushing & Siftingsoplossing | Voordeel (% Verbetering) |
| : | : | : | : |
| Breker Beskikbaarheid (Optyd) | 9092% per kwartaal (geskeduleer + ongeskeduleerd) |>95% per kwartaal (field data average) |>5% verbetering |
| Energieverbruik (kWh/ton) Wissel volgens materiaal| Basislyn gestel by 100% |>85% through optimized chamber design & doeltreffende aandrywers |>15% vermindering |
| Wear Part CostPerTon (Skuur graniet)| $0.45 $0.55/ton |> $0.38 $0.42/ton |>1520% vermindering |
| Screen Cloth Changeover Time| 46 hours for a primary screen deck |>23 hours with quicktensioning systems |>50% vinniger |
| Plant ingebruikneming Tyd (200 tph Stationary)| 1014 dae |>710 dae met modulêre ontwerp |>30% vinniger |

5. TEGNIESE SPESIFIKASIES

Kapasiteitsreeks: Konfigureerbaar vanaf 50 TPH mobile units to 800+ TPH stilstaande aanleg konfigurasies.
Kragvereistes: Primary crusher motors from 90 kW aan 315 kW; total plant power from 200 kW tot oor 1000 kW afhangende van konfigurasie. Voltage standards: 380V/50Hz of aanpasbaar.
Materiaalspesifikasies: Hoofraam gemaak van Q345B staal; Highwear components use ZGMn18Cr2 high manganese steel or imported Swedish/Hardox steels as optional upgrades.
Fisiese afmetings (Mobile Unit Example): Trackmounted impact crusher/screen combo approx.: Lengte ~19m, Width ~3.2m (vervoer), Height ~4.2m (vervoer). Weight ~48 tonnes.
Omgewingsbedryfsreeks: Ontwerp vir omgewingstemperature van 25°C tot +45°C. Stofonderdrukkingstelsels standaard; noise levels compliant with <85 dB(A) by operateurstasies.

6. TOEPASSINGSSCENARIO'S

Aggregate Quarry-uitbreiding | Uitdaging: A regional quarry needed to increase production by 40% but had limited space for plant expansion and needed strict control over final product cubicity for asphalt mixes.| Oplossing: Installation of a tertiary stage cone crusher from our Chinese crushing line with an integrated multideck screen in a closedcircuit layout.| Resultate: Achieved the target throughput increase within the existing footprint. Particle shape index improved by 22%, meeting premium asphalt specs without additional processing steps.

C&D Waste Recycling Yard| Uitdaging: A recycling contractor faced excessive downtime due to uncrushable metals jamming primary crushers and inconsistent final product sizing due to highly variable feed material.| Oplossing: Deployment of a heavyduty jaw crusher with hydraulic toggle release protection paired with a robust doubledeck scalping screen equipped with boltless screen meshes.| Resultate: Uncrushable events resolved in under 10 minutes via remote hydraulic release versus hours previously. Screen mesh change time reduced by over half due to boltless system.

7. KOMMERSIËLE OORWEGINGS

Our Chinese crushing equipment is offered across three primary value tiers:

1. Standaardvlak: Highreliability core machines ideal for steadystate operations in standard materials like limestone.
2.
3.Prestasievlak: Upgraded features including premium bearings PLC automation packages hybrid power options extended wear part warranties
4.Pasgemaakte vlak: Plantwide solutions designed specific feed materials output requirements including advanced dust control noise abatement

Optional features include remote monitoring telematics packages automatic setting regulation wear part sensor kits

We offer comprehensive service packages from basic commissioning operator training annual inspection plans fullcoverage maintenance contracts

Financing options available include direct purchase finance lease operating lease structures tailored support major projects

8.Gereelde vrae

V Watter vlak tegniese ondersteuning verskaf tydens ingebruikneming?
A Commissioning includes supervised erection mechanical electrical checks performance testing under load We provide detailed operator maintenance manuals minimum two weeks onsite training your crew

Q How does this equipment integrate existing conveyors feeders?
A Our engineering team can review your existing plant layout provide interface drawings Standard discharge heights belt widths accommodate most common systems modifications can be specified

V Watter tipiese afleweringstyd?
A For standard mobile units stock models lead time typically weeks For large stationary plants custom configuration lead times range months depending complexity Detailed schedule provided upon order confirmation

V Is onderdele geredelik internasionaal beskikbaar?
A We maintain centralized global parts distribution hub regional warehouses key markets Critical wear parts common mechanical components held stock ensure fast dispatch minimize your downtime risk

V Watter waarborgdekking aangebied?
A Standard warranty covers manufacturing defects major structural components months operation hours whichever comes first Extended warranty packages major assemblies drive motors are available purchase